Gypsum Board Furring Machine Omega Profile Roof Ceiling Steel Structure Forming System

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine stands as a pinnacle of modern engineering, boasting a fully automatic, high-speed production mechanism. Constructed with a durable casting frame and fortified with double bearings at each station, it ensures unmatched stability and powerful operation. The cutting-edge PLC design maximizes workspace efficiency, positioning it as an indispensable asset for contemporary manufacturing.

Offering a customizable design that supports GI thickness of 0.4mm, this machine is widely embraced across the market. Every unit undergoes stringent testing with a complete coil before dispatch, ensuring unrivaled quality.

Enhanced with a 3M Automatic Receive Table, this machine substantially amplifies production efficiency while minimizing labor costs.

Choose the innovative cassette design, featuring one main table and a swift-change full set of rollers, to reduce costs and augment operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Strategically positioned at the main entrance, the feeding guide device ensures precise alignment of raw materials as they enter the roll forming system. Adjustable through a manual screw mechanism, it facilitates independent width adjustments.

 

Rolling Forming SystemForming Mold:Expertly crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,achieving an impressive hardness of HRC60-62,then meticulously ground on a CNC lathe foroptimal performance.
Hole and the end face. The precision-machined roller surface is finished with CNC lathe
Shafts Material:Fabricated from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and hard-chrome plated,achieving a durable 0.04mm thickness
with a mirror finish for superior durability and rust resistance.0.04mm, surface finished for longevity and anti-rust properties
Main Motor and14Reducerscollaboratively drive the system, incorporating approximately12 steps
to achieve the form.Main Motor =5.5KW

 

featuring frequency speed control.
Casting Frame
The casting frame serves as the foundational structure, bolstered with double bearings at each station for enhanced stability and power. Each station is meticulously numbered to facilitate easy roller adjustment and customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW servo motor,

ensuring superior speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports up to 3T of weight.

 

The hydraulic pump orchestrates automatic cutting,

powered by a robust 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We proudly offer an18-monthYour warranty begins the moment you receive the machine, ensuring immediate protection and peace of mind.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts to ensure your operations run smoothly and efficiently.
2. Enjoy comprehensive, lifelong technical support for our machinery, guaranteeing uninterrupted productivity for your business and lasting peace of mind.
3. On-Site Assistance: Our highly skilled technicians are at your service, providing on-site installation and training for a nominal fee, ensuring your team is fully equipped for optimal performance.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.