Advanced Light Gauge Framing Light Steel Keel Roof Roll Forming Machine in Botou
Our state-of-the-art shape profile roll forming machine is designed for full automation and high-speed continuous production. With a single set of forming rolls, effortlessly produce various sizes of Stud and Runner by simply and swiftly changing the spacers. This innovation allows the production of multiple size products on the same rollers with unmatched efficiency.
The drywall stud and track roll forming machine is a comprehensive system that includes a manual decoiler, feeding guide unit, punching tool, roll forming unit, cutting unit, transmission unit, hydraulic unit, control unit, and run-out tables. Leveraging a sophisticated PLC control system, this machine automatically produces 4-6 metal c studs or u tracks from galvanized steel with precision and speed.
Premium Material Specifications
Effective Width: Customizable as per design
Material Thickness Range:0.3-0.8mm
Applicable Materials: Galvanized Steel (GI), Hot Roll Steel (HRC), boasting yield strength within the range ofG235-390Mpa
Seamless Workflow Process
Decoiler → Feeding Guide Device → Rolling Forming System → Hydraulic Non-Stop Cutting and Punching Device → Exit Rack
With over 12 years of unparalleled expertise in the roll forming machine sector, Cangzhou Zunsheng Import and Export Co., Ltd. is unwaveringly dedicated to continuous quality enhancement. Our machines are engineered to deliver exceptional performance, enabling our customers to achieve unprecedented levels of profitability.
Feeding Guide Device
The feeding guide device at the main entrance of the machine ensures smooth operation by guiding raw materials into the roll forming system. This mechanism maintains the correct position of materials and can be adjusted manually. The feeding guide width is independently adjustable, providing precision and flexibility.
Rolling Forming System
Forming Mold:Cr12Molding steel, through vacuum quenching heat treatment toHRC60-62° followed by grinding of the inner
hole and the end face. The precision-machined roller surface is crafted with CNC lathe for superior quality.
Shafts Material:40CrSteel, CNC lathed, heat-treated, and hard chrome coated
with a thickness of0.04mm, featuring mirror treatment for extended life and anti-rust properties.
The main motor and14reducers combination drive approximately12-stepto form the perfect shape.
Main Motor:5.5KW, equipped with frequency speed control for optimal performance.
Hydraulic Cutting And Punching Device
Cutter Type: Non-stop cutting and punching
Length Tolerance:±1.0mm (3m)
Cutter Motor: Hydraulic
Servo Motor Power:4KW+2.3KW
Opt for our innovative cassette design, featuring one main table and a quick-change full set of rollers. This design saves costs and enhances operational flexibility.
Heavy-Quality Manual Decoiler: 1 Set
Weight Support: 3T
No. |
Item |
Unit |
|
|
High Speed Stud And Track Roll Forming Machine |
1. |
Material Of Processing |
|
Galvanized Steel |
2. |
Feed coil Thickness |
mm |
0.2-0.25 |
3. |
Y.S |
M pa |
300 - 650 |
4. |
Solid Shaft Material |
|
High Grade, 45# Steel, Quenching & Tempering treatment |
5. |
Shaft Diameter |
mm |
40 |
6. |
Roll Station |
No. |
12 |
7. |
Rolling material |
|
Cr12 |
8. |
Treatment of roller |
mm |
Hard chromize coated 0.05 - 0.08 |
9. |
Line Speed |
m/min |
15-25 |
10. |
Drive Type of Roll Forming Machine |
|
Chain |
11. |
Power of Main Motor |
kw |
4+2.3 |
Cutting Machine |
12. |
Type |
|
PLC controlled Hydraulic Cutting |
13. |
Thickness capacity |
mm |
0.2-0.25 |
14. |
Width capacity |
mm |
As drawing |
15. |
Cutting blade steel grade |
|
Cr12, quenching |
16. |
Hardness |
|
58-62 HRC |
17. |
Cutting tolerance |
mm |
+/- 1 |
18. |
Cutting blade number |
Pieces |
2 |
Control Unit |
19. |
Type |
|
PLC controlled |
20. |
PLC brand |
|
Xinjie |
21. |
Hydraulic system power |
kw |
4 |
22. |
Dimension Of Machine |
m |
7.8*1.2*1.4 |
23. |
Weight |
kgs |
3200 |
24. |
Working area |
m |
12-3 |
25. |
Voltage |
|
380V,50HZ,3Phase |
Equipped with a state-of-the-art 3M Automatic Receive Table, this machine significantly boosts production efficiency and reduces labor costs.
Choose the innovative cassette design, featuring one main table and a quick-change full set of rollers, to save costs and enhance operational flexibility.
Comprehensive After-Sale Service: We are profoundly committed to your long-term success. Our after-sale service ensures you receive the support and assistance needed to maintain peak operational efficiency.
1. Warranty: We provide an industry-leading warranty to protect your investment.
18-Month Warranty: Enjoy peace of mind with our extensive 18-month warranty.This warranty begins from the date of machine receipt, ensuring your investment is safeguarded and support is available when you need it most.
Experience unmatched peace of mind with our generous 18-month free replacement parts service. This exceptional offer ensures smooth operations, minimizes downtime, and maximizes productivity, keeping your investment constantly protected.
2. Lifelong Technical Support: Benefit from our comprehensive, lifelong technical support for our machinery. Our ongoing commitment ensures your business remains productive and efficient, with expert assistance always available.
3. On-Site Assistance: Our highly skilled technicians are available for on-site installation and comprehensive training at a nominal fee. This invaluable service ensures your team is fully equipped, confident, and proficient in operating our cutting-edge machinery-maximizing your productivity and operational efficiency.
Terms of Trade: We prioritize absolute clarity and transparency in all our business transactions. Our commitment is to ensure you have complete confidence, peace of mind, and satisfaction in every deal.
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style: Our meticulously secure packaging methods guarantee the safe and intact delivery of your state-of-the-art machinery. Rest assured, your equipment will arrive in pristine condition, ready for immediate and optimal use.
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |