Discover the Light Gauge Framing Light Steel Keel Roof Roll Forming Machine in Botou
Experience the future of profile creation with this fully automatic, high-speed shape profile roll forming machine. Effortlessly produce a variety of Stud and Runner sizes using a single set of forming rolls. By simply and easily adjusting the spacers, you can seamlessly transition to different product sizes on the same rollers, maximizing your production efficiency.
The versatile drywall stud and track roll forming machine comprises a manual decoiler, a feeding guide unit, a punching tool, a roll forming unit, a cutting unit, a transmission unit, a hydraulic unit, a control unit, and run-out tables. Featuring an advanced PLC control system, this machine fully automates the production of 4-6 metal c studs or u tracks from galvanized steel, ensuring precision and consistency.
Material
Effective Width: Tailored to Your Design Specifications
Material Thickness:0.3-0.8mm
Applicable Material: Galvanized Steel (GI), Hot Roll Steel (HRC), with Yield StrengthG235-390Mpa
Work Flow
Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack
With over 12 years of unparalleled expertise in the roll forming machine sector, we are steadfastly dedicated to continuous quality improvement. Our machines are meticulously engineered to deliver exceptional performance, enabling our customers to achieve significantly greater profitability.
Feeding Guide Device
The feeding guide device at the main entrance of the machine ensures that raw materials on both sides of the plate are accurately aligned as they enter the machine. Guided by this device, the raw materials and roll forming system maintain the correct position. The guiding position can be adjusted manually using a screw mechanism, and the feeding guide width can be independently adjusted for optimal performance.
Rolling Forming System
Forming mold:Cr12molding steel, subjected to vacuum quenching heat treatment toHRC60-62°, followed by precision grinding of the inner
hole and the end face. Utilizing a CNC lathe, the roller surface is machined with high precision.
Shafts material:40Crsteel, processed using CNC lathes, heat-treated, and hard chrome coated
with a thickness of0.04mm. The surface undergoes mirror treatment to enhance longevity and anti-rust properties.
Main motor and14reducers combine to drive the machine, proceeding through about12-stepprocess to form
Main Motor =5.5KW, featuring frequency speed control.
Hydraulic Cutting And Punching Device
Cutter type: Non-stop cutting and punching
Length tolerance:±1.0mm(3m)
Cutter motor: Hydraulic
Servo motor power:4KW+2.3KW
Opt for the innovative cassette design, featuring one main table and a quick-change full set of rollers. This design not only saves costs but also enhances operational flexibility.
Heavy-duty manual decoiler: 1 Set
Weight support: 3T
No. |
Item |
Unit |
|
|
High Speed Stud And Track Roll Forming Machine |
1. |
Material Of Processing |
|
Galvanized Steel |
2. |
Feed coil Thickness |
mm |
0.2-0.25 |
3. |
Y.S |
M pa |
300 - 650 |
4. |
Solid Shaft Material |
|
High Grade, 45# Steel, Quenching & Tempering treatment |
5. |
Shaft Diameter |
mm |
40 |
6. |
Roll Station |
No. |
12 |
7. |
Rolling material |
|
Cr12 |
8. |
Treatment of roller |
mm |
Hard chromize coated 0.05 - 0.08 |
9. |
Line Speed |
m/min |
15-25 |
10. |
Drive Type of Roll Forming Machine |
|
Chain |
11. |
Power of Main Motor |
kw |
4+2.3 |
Cutting Machine |
12. |
Type |
|
PLC controlled Hydraulic Cutting |
13. |
Thickness capacity |
mm |
0.2-0.25 |
14. |
Width capacity |
mm |
As drawing |
15. |
Cutting blade steel grade |
|
Cr12, quenching |
16. |
Hardness |
|
58-62 HRC |
17. |
Cutting tolerance |
mm |
+/- 1 |
18. |
Cutting blade number |
Pieces |
2 |
Control Unit |
19. |
Type |
|
PLC controlled |
20. |
PLC brand |
|
Xinjie |
21. |
Hydraulic system power |
kw |
4 |
22. |
Dimension Of Machine |
m |
7.8*1.2*1.4 |
23. |
Weight |
kgs |
3200 |
24. |
Working area |
m |
12-3 |
25. |
Voltage |
|
380V,50HZ,3Phase |
Equipped with a cutting-edge 3M Automatic Receive Table, this machine significantly boosts production efficiency while reducing labor costs.
Choose the innovative cassette design, featuring one main table and a quick-change full set of rollers. This design not only saves costs but also enhances operational flexibility.
Comprehensive After-Sale Service: We are profoundly committed to your long-term success. Our after-sale service guarantees that you receive the necessary support and assistance to keep your operations running at peak efficiency.
1. Warranty: We offer an industry-leading warranty to safeguard your investment.
18-month Warranty: Enjoy peace of mind with our comprehensive 18-month warranty.This warranty starts from the date of machine receipt, ensuring your investment is protected and you receive the requisite support precisely when needed.
Experience unmatched peace of mind with our generous 18-month free replacement parts service. This exceptional offer ensures your operations run smoothly, minimizing downtime and maximizing productivity, thereby protecting your investment.
2. Lifelong Technical Support: Benefit from our extensive lifelong technical support for our machinery. This enduring commitment ensures your business remains productive and efficient, with expert assistance always available.
3. On-Site Assistance: Elevate your operational efficiency with our expert on-site installation and training services. For a nominal fee, our adept technicians will ensure your team becomes proficient and confident in using our machinery, maximizing your productivity and minimizing downtime.
Terms of Trade: We stand by our commitment to clarity and transparency in every business transaction. With Cangzhou Zunsheng Import and Export Co., Ltd., you can rest assured that each deal is handled with the utmost integrity and precision, fostering trust and reliability.
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style: Our meticulous packaging protocols are designed to guarantee the safe and pristine delivery of your machinery. From our facility to your doorstep, we ensure that your equipment arrives in impeccable condition, ready for immediate deployment.
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |