Light Gauge Framing Light Steel Keel Roof Roll Forming Machine in Botou
Discover unparalleled efficiency with our shape profile roll forming machine. Fully automatic and designed for high-speed, continuous production, this machine allows you to seamlessly produce various sizes of Stud and Runner with a single set of forming rolls. Simply and swiftly adjust the spacers to switch to different sizes, optimizing your production capabilities without the need for multiple roller sets.
Our state-of-the-art drywall stud and track roll forming machine is meticulously designed to include a manual decoiler, feeding guide unit, punching tool, roll forming unit, cutting unit, transmission unit, hydraulic unit, control unit, and run-out tables. Powered by an advanced PLC control system, this machine automates the production of 4-6 metal C studs or U tracks from galvanized steel, ensuring precision and efficiency in every run.
Material
Effective Width: Follow with design
Material Thickness:0.3-0.8mm
Applicable Material: Galvanized Steel (GI), Hot Roll Steel (HRC), with yield strengthG235-390Mpa
Work Flow
Decoiler → Feeding Guide Device → Rolling Forming System → Hydraulic Non-Stop Cutting and Punching Device → Exit Rack
With over 12 years of expertise in the roll forming machine sector, Cangzhou Zunsheng Import and Export Co., Ltd. is unwaveringly dedicated to ongoing quality enhancement. Our state-of-the-art machines are designed to perform exceptionally, empowering our customers to achieve greater profitability.
Feeding Guide Device
The feeding guide device is positioned at the main entrance of the machine during operation. Raw materials on both sides of the plate enter the machine via this guiding device, ensuring the raw materials and roll forming system maintain correct alignment. The guiding position can be manually adjusted using the screw mechanism, and the feeding guide width can also be independently adjusted.
Rolling Forming System
Forming mold:Cr12molding steel, treated with vacuum quenching heat treatment toHRC60-62° followed by precision grinding of the inner
hole and the end face. The roller surface is precisely machined using a CNC lathe.
Shafts material:40Crsteel, CNC lathed, heat-treated, and hard chrome coated
with a thickness of0.04mm, treated with a mirror finish for longer life and anti-rust properties.
Main motor and14reducers combination driving, with about12-stepto form.
Main Motor =5.5KW, with frequency speed control.
Hydraulic Cutting And Punching Device
Cutter type: Non-stop cutting and punching
The length tolerance:±1.0mm (3m)
Cutter motor: Hydraulic
Servo motor power:4KW + 2.3KW
Choose the innovative cassette design, featuring one main table and a quick-change full set of rollers. This design saves costs and increases operational flexibility.
Heavy quality manual decoiler: 1 Set
Weight support: 3T
No. |
Item |
Unit |
|
|
High Speed Stud And Track Roll Forming Machine |
1. |
Material Of Processing |
|
Galvanized Steel |
2. |
Feed coil Thickness |
mm |
0.2-0.25 |
3. |
Y.S |
M pa |
300 - 650 |
4. |
Solid Shaft Material |
|
High Grade, 45# Steel, Quenching & Tempering treatment |
5. |
Shaft Diameter |
mm |
40 |
6. |
Roll Station |
No. |
12 |
7. |
Rolling material |
|
Cr12 |
8. |
Treatment of roller |
mm |
Hard chromize coated 0.05 - 0.08 |
9. |
Line Speed |
m/min |
15-25 |
10. |
Drive Type of Roll Forming Machine |
|
Chain |
11. |
Power of Main Motor |
kw |
4+2.3 |
Cutting Machine |
12. |
Type |
|
PLC controlled Hydraulic Cutting |
13. |
Thickness capacity |
mm |
0.2-0.25 |
14. |
Width capacity |
mm |
As drawing |
15. |
Cutting blade steel grade |
|
Cr12, quenching |
16. |
Hardness |
|
58-62 HRC |
17. |
Cutting tolerance |
mm |
+/- 1 |
18. |
Cutting blade number |
Pieces |
2 |
Control Unit |
19. |
Type |
|
PLC controlled |
20. |
PLC brand |
|
Xinjie |
21. |
Hydraulic system power |
kw |
4 |
22. |
Dimension Of Machine |
m |
7.8*1.2*1.4 |
23. |
Weight |
kgs |
3200 |
24. |
Working area |
m |
12-3 |
25. |
Voltage |
|
380V,50HZ,3Phase |
Equipped with a state-of-the-art 3M Automatic Receive Table, this machine significantly enhances production efficiency while reducing labor costs.
Choose the innovative cassette design, which includes one main table and a quick-change full set of rollers. This design saves costs and enhances operational flexibility.
Comprehensive After-Sale Service: We are deeply committed to your long-term success. Our after-sale service ensures you receive the support and assistance required to keep your operations running at peak efficiency.
1. Warranty: We offer an industry-leading warranty to protect your investment.
18-month Warranty: Enjoy peace of mind with our extensive 18-month warranty.This warranty starts from the date of machine receipt, ensuring your investment is protected and you receive the necessary support when you need it most.
Experience unparalleled peace of mind with our generous 18-month free replacement parts service. This exceptional offer keeps your operations running smoothly, minimizing downtime and maximizing productivity, ensuring that your investment is always protected.
2. Lifelong Technical Support: Benefit from our comprehensive, lifelong technical support for our machinery. This ongoing commitment ensures your business remains productive and efficient, with expert assistance always available.
3. On-Site Assistance: Elevate your operational efficiency with our expert technicians at your service for on-site installation and training. For a nominal fee, this essential service empowers your team with the skills and confidence to maximize the potential of our state-of-the-art machinery.
Terms of Trade: We are committed to fostering trust and reliability through transparent and clear business transactions, ensuring you feel secure and confident in every engagement.
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style: Experience peace of mind with our robust packaging techniques. We meticulously secure your machinery to guarantee it arrives in pristine condition, ready for immediate and seamless use.
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |