Light Gauge Framing Light Steel Keel Roof Roll Forming Machine in Botou
Experience unparalleled efficiency with our state-of-the-art shape profile roll forming machine. Fully automatic and high-speed, it continuously produces profiles with remarkable precision. One set of innovative forming rolls allows you to effortlessly produce various sizes of Stud and Runner by simply adjusting the spacers. This versatile machine enables the production of different sized products on the same rollers, ensuring maximum flexibility and output.
Our cutting-edge drywall stud and track roll forming machine is an engineering marvel, typically comprising a manual decoiler, a feeding guide unit, a punching tool, a roll forming unit, a cutting unit, a transmission unit, a hydraulic unit, a control unit, and run-out tables. Operated under a sophisticated PLC control system, this machine fully automates the production of 4-6 metal c-studs or u-tracks from high-quality galvanized steel.
Material
Effective width: Designed to follow specific requirements
Material Thickness:0.3-0.8mm
Applicable material: Galvanized Steel (GI), Hot Roll Steel (HRC), with a yield strength ofG235-390Mpa
Work Flow
Decoiler → Feeding Guide Device → Rolling Forming System → Hydraulic Non-Stop Cutting and Punching Device → Exit Rack
With an impressive legacy spanning over 12 years in the roll forming machine sector, we at Cangzhou Zunsheng Import and Export Co., Ltd. are unyieldingly committed to the relentless enhancement of quality. Our meticulously engineered machines deliver extraordinary performance, empowering our clients to achieve unprecedented profitability.
Feeding Guide Device
Our advanced feeding guide device, located at the main entrance of the machine, expertly channels raw materials from both sides of the plate into the machine. This guiding mechanism ensures precise positioning of the raw materials and the roll forming system. Adjustable via a manual screw mechanism, the feeding guide width can also be independently modified for optimal accuracy.
Rolling Forming System
Forming mold:Cr12molding steel, masterfully processed through vacuum quenching heat treatment toHRC60-62°, followed by precision grinding of the inner
hole and the end face. The rollers are meticulously machined with a CNC lathe, ensuring unparalleled precision and surface quality.
Shafts material:40Crsteel, expertly crafted using CNC lathes and heat treatment techniques, finished with a hard chrome coating for added durability and longevity.
With a thickness of0.04mm, the surface undergoes mirror treatment, providing extended life and superior rust resistance.
Main motor and14reducers combination driving, comprising approximately12-stepto form
Main Motor =5.5KW, equipped with frequency speed control for optimal operation.
Hydraulic Cutting And Punching Device
Cutter type: Non-stop cutting and punching for seamless operation.
Length tolerance:±1.0mm (3m)
Cutter motor: Hydraulic-driven for powerful performance.
Servo motor power:4KW + 2.3KW
Opt for our revolutionary cassette design, featuring a main table and a quick-change full set of rollers. This innovation significantly reduces costs and enhances operational flexibility.
Heavy-duty manual decoiler: 1 Set
Weight support: 3T
No. |
Item |
Unit |
|
|
High Speed Stud And Track Roll Forming Machine |
1. |
Material Of Processing |
|
Galvanized Steel |
2. |
Feed coil Thickness |
mm |
0.2-0.25 |
3. |
Y.S |
M pa |
300 - 650 |
4. |
Solid Shaft Material |
|
High Grade, 45# Steel, Quenching & Tempering treatment |
5. |
Shaft Diameter |
mm |
40 |
6. |
Roll Station |
No. |
12 |
7. |
Rolling material |
|
Cr12 |
8. |
Treatment of roller |
mm |
Hard chromize coated 0.05 - 0.08 |
9. |
Line Speed |
m/min |
15-25 |
10. |
Drive Type of Roll Forming Machine |
|
Chain |
11. |
Power of Main Motor |
kw |
4+2.3 |
Cutting Machine |
12. |
Type |
|
PLC controlled Hydraulic Cutting |
13. |
Thickness capacity |
mm |
0.2-0.25 |
14. |
Width capacity |
mm |
As drawing |
15. |
Cutting blade steel grade |
|
Cr12, quenching |
16. |
Hardness |
|
58-62 HRC |
17. |
Cutting tolerance |
mm |
+/- 1 |
18. |
Cutting blade number |
Pieces |
2 |
Control Unit |
19. |
Type |
|
PLC controlled |
20. |
PLC brand |
|
Xinjie |
21. |
Hydraulic system power |
kw |
4 |
22. |
Dimension Of Machine |
m |
7.8*1.2*1.4 |
23. |
Weight |
kgs |
3200 |
24. |
Working area |
m |
12-3 |
25. |
Voltage |
|
380V,50HZ,3Phase |
Outfitted with a cutting-edge 3M Automatic Receive Table, this machine dramatically boosts production efficiency and slashes labor costs.
Select our groundbreaking cassette design, incorporating a main table and a quick-change full set of rollers, to optimize costs and operational flexibility.
Comprehensive After-Sale Service: Our unwavering dedication to your long-term success is manifested through our thorough after-sale service, ensuring you receive all the support and assistance required to maintain peak operational efficiency.
1. Warranty: We provide an industry-leading warranty to safeguard your investment.
18-month Warranty: Benefit from our extensive 18-month warranty, offering you peace of mind.This warranty commences from the date of machine receipt, ensuring your investment is protected and you receive timely support whenever needed.
Experience unmatched peace of mind with our generous 18-month free replacement parts service. This exceptional offering ensures your operations run smoothly, minimizing downtime and maximizing productivity, thereby safeguarding your investment.
2. Lifelong Technical Support: Enjoy comprehensive, lifelong technical support for our machinery. Our enduring commitment guarantees your business remains productive and efficient, with expert assistance always at your disposal.
3. On-Site Assistance: Elevate your operational efficiency with our exclusive on-site assistance service. Our highly-skilled technicians are available to provide comprehensive installation and training for a nominal fee. This indispensable service ensures your team is not only fully equipped but also confident in operating our advanced machinery, thereby optimizing your productivity to new heights.
Terms of Trade: At Cangzhou Zunsheng Import and Export Co., Ltd., we uphold the highest standards of clarity and transparency in all our business transactions. Trust and integrity are the foundations of our operations, ensuring you have complete confidence and peace of mind in every deal.
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style: Our meticulous and secure packaging methods are designed to guarantee the safe and intact delivery of your Premium Drywall Steel Stud And Track Machine. We ensure your machinery arrives in perfect condition, ready for immediate and seamless use, thus safeguarding your investment.
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |