Efficient Drywall Steel Stud and Track Machine with 12 Station Configuration

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-CU
• Certification: CE, ISO9001
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.3-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Delta
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Light Gauge Framing Light Steel Keel Roof Roll Forming Machine in Botou

This state-of-the-art shape profile roll forming machine is fully automatic and designed for high-speed continuous production. With a single set of forming rolls, you can effortlessly switch spacers to produce a variety of Stud and Runner sizes. This remarkable feature allows for the seamless production of different-sized products using the same rollers, ensuring versatility and efficiency.

A drywall stud and track roll forming machine generally comprises a manual decoiler, a feeding guide unit, a punching tool, a roll forming unit, a cutting unit, a transmission unit, a hydraulic unit, a control unit, and run-out tables. Equipped with a PLC control system, this machine automates the production process to flawlessly manufacture 4-6 metal c studs or u tracks from galvanized steel.

Material
Effective Width: Follow with design
Material Thickness:0.3-0.8mm
Applicable Material: Galvanized Steel (GI), Hot Roll Steel (HRC), with yield strengthG235-390Mpa

Work Flow
Decoiler → Feeding Guide Device → Rolling Forming System → Hydraulic Not Stop Cutting And Punching Device → Exit Rack
 

Detailed Photos

 

With over 12 years of unparalleled expertise in the roll forming machine sector, Cangzhou Zunsheng Import and Export Co., Ltd. remains unwaveringly dedicated to continuous quality enhancement. Our robust machines are meticulously engineered to perform exceptionally, empowering our esteemed customers to achieve greater profitability and operational efficiency.

Feeding Guide Device

The state-of-the-art feeding guide device, positioned at the main entrance of the machine during operation, ensures raw materials on both sides of the plate enter seamlessly. This guiding device maintains the raw materials and roll forming system in the correct position. The guiding position can be meticulously adjusted using the manual screw mechanism, allowing for independent adjustments of the feeding guide width, resulting in optimized performance and precision.

 

Rolling Forming System

Forming mold:Cr12Premium molding steel, enhanced through vacuum quenching heat treatment toHRC60-62°, followed by precision grinding of the inner
hole and the end face. The roller surface is machined with high precision using CNC lathe technology.
Shafts material:40Crsteel, processed with CNC lathes, heat-treated, and coated with a hard chrome layer
with a thickness of0.04mm, featuring a mirror-treated surface for extended life and superior anti-rust properties.
Main motor and14reducers combine to drive the system, enabling a robust12-stepforming process.
Main Motor =5.5KW, equipped with frequency speed control for precise operation.

 

Hydraulic Cutting And Punching Device

Cutter type: Non-stop cutting and punching for continuous productivity.
Length tolerance:±1.0mm (3m)
Cutter motor: Hydraulic for reliable performance.
Servo motor power:4KW + 2.3kw

 

Opt for the innovative cassette design featuring a single main table and a quick-change full set of rollers. This design is engineered to reduce costs and significantly enhance operational flexibility.

 

Heavy-duty manual decoiler: 1 Set

Weight support: 3T

 

No.	Item	Unit
	High Speed Stud And Track Roll Forming Machine
1.	Material Of Processing		Galvanized Steel
2.	Feed coil Thickness	mm	0.2-0.25
3.	Y.S	M pa	300 - 650
4.	Solid Shaft Material		High Grade, 45# Steel, Quenching & Tempering treatment
5.	Shaft Diameter	mm	40
6.	Roll Station	No.	12
7.	Rolling material		Cr12
8.	Treatment of roller	mm	Hard chromize coated 0.05 - 0.08
9.	Line Speed	m/min	15-25
10.	Drive Type of Roll Forming Machine		Chain
11.	Power of Main Motor	kw	4+2.3
Cutting Machine
12.	Type		PLC controlled Hydraulic Cutting
13.	Thickness capacity	mm	0.2-0.25
14.	Width capacity	mm	As drawing
15.	Cutting blade steel grade		Cr12, quenching
16.	Hardness		58-62 HRC
17.	Cutting tolerance	mm	+/- 1
18.	Cutting blade number	Pieces	2
Control Unit
19.	Type		PLC controlled
20.	PLC brand		Xinjie
21.	Hydraulic system power	kw	4
22.	Dimension Of Machine	m	7.8*1.2*1.4
23.	Weight	kgs	3200
24.	Working area	m	12-3
25.	Voltage		380V,50HZ,3Phase

 

Equipped with a cutting-edge 3M Automatic Receive Table, this machine substantially boosts production efficiency while minimizing labor costs, ensuring optimal operational performance.

Opt for the innovative cassette design featuring a single main table and a quick-change full set of rollers. This design is engineered to reduce costs and significantly enhance operational flexibility.

Comprehensive After-Sale Service: At Cangzhou Zunsheng Import and Export Co., Ltd., we are deeply committed to your long-term success. Our comprehensive after-sale service ensures you receive the support and assistance necessary to keep your operations running at peak efficiency.

1. Warranty: We offer an industry-leading warranty to safeguard your investment and ensure peace of mind.18-month Warranty: Enjoy unparalleled peace of mind with our extensive 18-month warranty, designed to protect your investment and provide the support you need when you need it most.This warranty commences from the date of machine receipt, ensuring your investment remains protected and that you receive timely support whenever necessary.
Experience unmatched peace of mind with our generous 18-month free replacement parts service. This exceptional offer ensures your operations run smoothly, minimizing downtime and maximizing productivity, and safeguarding your investment at all times.
2. Lifelong Technical Support: Benefit from our comprehensive, lifelong technical support for our machinery. This enduring commitment ensures your business remains productive and efficient, with expert assistance readily available.
3. On-Site Assistance: Our highly skilled technicians are available to provide comprehensive on-site installation and in-depth training for a nominal fee. This invaluable service ensures your team becomes fully proficient and confident in operating our advanced machinery, thereby maximizing your productivity.

Terms of Trade: We uphold the highest standards of clarity and transparency in every business transaction, instilling complete confidence and peace of mind in all our dealings with you.

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style: Our robust and secure packaging methods are meticulously designed to guarantee the safe and intact delivery of your machinery, ensuring it arrives in perfect condition and ready for immediate operational use.

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.