Advanced Light Gauge Framing Light Steel Keel Roof Roll Forming Machine in Botou
Experience the pinnacle of efficiency with our shape profile roll forming machine. This fully automatic, high-speed marvel continuously produces a variety of Stud and Runner sizes with effortless spacer adjustments. Seamlessly switch between different product sizes using the same set of forming rolls, ensuring unparalleled versatility and productivity.
Our state-of-the-art drywall stud and track roll forming machine is an engineering masterpiece, featuring a manual decoiler, feeding guide unit, precision punching tool, robust roll forming unit, cutting edge cutting unit, efficient transmission unit, powerful hydraulic unit, and a sophisticated control unit. Guided by a PLC control system, it fully automates the production of 4-6 metal c studs or u tracks from durable galvanized steel, optimizing your workflow and output.
Material
Effective Width: Follow the Design Specifications
Material Thickness:0.3-0.8mm
Applicable Material: Galvanized Steel (GI), Hot Roll Steel (HRC), With Yield StrengthG235-390Mpa
Work Flow
Decoiler → Feeding Guide Device → Rolling Forming System → Hydraulic Non-Stop Cutting and Punching Device → Exit Rack
With over 12 years of unparalleled expertise in the roll forming machine sector, we remain steadfast in our commitment to continuous quality enhancement. Our machines are meticulously engineered for exceptional performance, empowering our customers to achieve unprecedented profitability.
Feeding Guide Device
The feeding guide device, positioned at the main entrance of the machine, ensures raw materials on both sides of the plate enter the machine correctly. This guiding device maintains the precise alignment of raw materials with the roll forming system. The guiding position can be adjusted via a manual screw mechanism, and the feeding guide width is independently adjustable.
Rolling Forming System
Forming mold:Cr12molding steel, enhanced through vacuum quenching heat treatment toHRC60-62°, followed by precision grinding of the inner
hole and the end face. The roller surface undergoes precise machining with a CNC lathe.
Shafts material:40Crsteel, CNC lathe processed, heat-treated, and hard chrome coated
with a thickness of0.04mm. The surface is treated with a mirror finish for enhanced longevity and anti-rust properties.
Main motor and14reducers together drive the system through approximately12 stepsto form.
Main Motor =5.5KWwith frequency speed control.
Hydraulic Cutting And Punching Device
Cutter style: Non-stop cutting and punching
Length tolerance:±1.0mm (3m)
Cutter motor: Hydraulic
Servo motor power:4KW + 2.3KW
Opt for the innovative cassette design that includes one main table and a quick-change full set of rollers, to reduce costs and increase operational flexibility.
Heavy-quality manual decoiler: 1 Set
Weight support: 3T
No. |
Item |
Unit |
|
|
High Speed Stud And Track Roll Forming Machine |
1. |
Material Of Processing |
|
Galvanized Steel |
2. |
Feed coil Thickness |
mm |
0.2-0.25 |
3. |
Y.S |
M pa |
300 - 650 |
4. |
Solid Shaft Material |
|
High Grade, 45# Steel, Quenching & Tempering treatment |
5. |
Shaft Diameter |
mm |
40 |
6. |
Roll Station |
No. |
12 |
7. |
Rolling material |
|
Cr12 |
8. |
Treatment of roller |
mm |
Hard chromize coated 0.05 - 0.08 |
9. |
Line Speed |
m/min |
15-25 |
10. |
Drive Type of Roll Forming Machine |
|
Chain |
11. |
Power of Main Motor |
kw |
4+2.3 |
Cutting Machine |
12. |
Type |
|
PLC controlled Hydraulic Cutting |
13. |
Thickness capacity |
mm |
0.2-0.25 |
14. |
Width capacity |
mm |
As drawing |
15. |
Cutting blade steel grade |
|
Cr12, quenching |
16. |
Hardness |
|
58-62 HRC |
17. |
Cutting tolerance |
mm |
+/- 1 |
18. |
Cutting blade number |
Pieces |
2 |
Control Unit |
19. |
Type |
|
PLC controlled |
20. |
PLC brand |
|
Xinjie |
21. |
Hydraulic system power |
kw |
4 |
22. |
Dimension Of Machine |
m |
7.8*1.2*1.4 |
23. |
Weight |
kgs |
3200 |
24. |
Working area |
m |
12-3 |
25. |
Voltage |
|
380V,50HZ,3Phase |
Equipped with an advanced 3M Automatic Receive Table, this machine significantly boosts production efficiency while reducing labor costs.
Opt for the innovative cassette design that includes one main table and a quick-change full set of rollers, to reduce costs and increase operational flexibility.
Comprehensive After-Sale Service: We are deeply committed to your long-term success. Our after-sale service ensures you receive the support and assistance you need to maintain peak operational efficiency.
1. Warranty: We offer an industry-leading warranty to safeguard your investment.
18-Month Warranty: Experience peace of mind with our extensive 18-month warranty.This warranty begins from the date of machine receipt, ensuring your investment is protected and you receive necessary support when needed.
Enjoy unparalleled peace of mind with our generous 18-month free replacement parts service. This extraordinary offer minimizes downtime, maximizes productivity, and ensures your investment is continually protected.
2. Lifelong Technical Support: Take advantage of our comprehensive, lifelong technical support for our machinery. This enduring commitment ensures your business remains efficient and productive, with expert assistance always available.
3. On-Site Assistance: Benefit from the expertise of our skilled technicians, who are ready to provide on-site installation and training for a nominal fee. This invaluable service ensures your team becomes proficient and confident in operating our machinery, thereby maximizing your productivity and efficiency.
Terms of Trade: At Cangzhou Zunsheng Import and Export Co., Ltd., we emphasize clarity and transparency in all our business transactions. Our commitment to these principles ensures you can proceed with complete confidence in every deal, knowing we prioritize your peace of mind.
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style: Rest assured with our secure packaging methods, meticulously designed to guarantee the safe and intact delivery of your machinery. Our packaging ensures that your equipment arrives in pristine condition, ready for immediate and seamless use.
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |