Light Gauge Framing Light Steel Keel Roof Roll Forming Machine in Botou
This advanced shape profile roll forming machine operates fully automatically and at high speed, continuously producing various sizes of Stud and Runner profiles with remarkable efficiency. By simply and easily changing the spacers, a single set of forming rolls can produce a diverse range of product sizes, allowing for unparalleled versatility in production on the same rollers.
A comprehensive drywall stud and track roll forming machine setup typically includes a manual decoiler, a precise feeding guide unit, a versatile punching tool, a robust roll forming unit, a cutting unit, a transmission unit, a hydraulic unit, a sophisticated control unit, and convenient run-out tables. Under the advanced PLC control system, this machine fully automates the production of 4-6 metal c studs or u tracks from galvanized steel, ensuring consistent and high-quality output.
Material
Effective width: Follow with design specifications
Material Thickness:0.3-0.8mm
Applicable material: Galvanized Steel (GI), Hot Roll Steel (HRC), with yield strength ranging fromG235-390Mpa
Work Flow
Decoiler → Feeding Guide Device → Rolling Forming System → Hydraulic Not Stop Cutting and Punching Device → Exit Rack
With over 12 years of unparalleled expertise in the roll forming machine sector, Cangzhou Zunsheng Import and Export Co., Ltd. remains steadfast in our commitment to continuous quality enhancement. Our meticulously engineered machines are designed to deliver exceptional performance, empowering our customers to achieve superior profitability.
Feeding Guide Device
The feeding guide device situated at the main entrance of the machine ensures seamless material entry. Raw materials on both sides of the plate are guided into the machine, maintaining precise alignment with the roll forming system. The guiding position can be manually adjusted via a screw mechanism, and the feeding guide width can be independently modified, ensuring optimal performance and accuracy.
Rolling Forming System
Forming mold:Cr12molding steel, enhanced through vacuum quenching heat treatment toHRC60-62°, followed by precision grinding of the inner
hole and the end face. The roller surfaces are precision-machined using CNC lathes for exacting standards.
Shafts material:40Crsteel, processed with CNC lathes, heat-treated, and coated with hard chrome for durability.
With a thickness of0.04mm, the surface undergoes mirror treatment for extended life and anti-rust properties.
Main motor and14reducers combination driving, utilizing12-stepformation process.
Main Motor =5.5KW, featuring frequency speed control for precision.
Hydraulic Cutting And Punching Device
Cutter style: Non-stop cutting and punching
Length tolerance:±1.0mm (3m)
Cutter motor: Hydraulic
Servo motor power:4KW + 2.3KW
Utilize the innovative cassette design featuring a main table and a quick-change full set of rollers. This design is cost-effective and enhances operational flexibility.
Heavy quality manual decoiler: 1 Set
Weight support: 3T
No. |
Item |
Unit |
|
|
High Speed Stud And Track Roll Forming Machine |
1. |
Material Of Processing |
|
Galvanized Steel |
2. |
Feed coil Thickness |
mm |
0.2-0.25 |
3. |
Y.S |
M pa |
300 - 650 |
4. |
Solid Shaft Material |
|
High Grade, 45# Steel, Quenching & Tempering treatment |
5. |
Shaft Diameter |
mm |
40 |
6. |
Roll Station |
No. |
12 |
7. |
Rolling material |
|
Cr12 |
8. |
Treatment of roller |
mm |
Hard chromize coated 0.05 - 0.08 |
9. |
Line Speed |
m/min |
15-25 |
10. |
Drive Type of Roll Forming Machine |
|
Chain |
11. |
Power of Main Motor |
kw |
4+2.3 |
Cutting Machine |
12. |
Type |
|
PLC controlled Hydraulic Cutting |
13. |
Thickness capacity |
mm |
0.2-0.25 |
14. |
Width capacity |
mm |
As drawing |
15. |
Cutting blade steel grade |
|
Cr12, quenching |
16. |
Hardness |
|
58-62 HRC |
17. |
Cutting tolerance |
mm |
+/- 1 |
18. |
Cutting blade number |
Pieces |
2 |
Control Unit |
19. |
Type |
|
PLC controlled |
20. |
PLC brand |
|
Xinjie |
21. |
Hydraulic system power |
kw |
4 |
22. |
Dimension Of Machine |
m |
7.8*1.2*1.4 |
23. |
Weight |
kgs |
3200 |
24. |
Working area |
m |
12-3 |
25. |
Voltage |
|
380V,50HZ,3Phase |
Equipped with a state-of-the-art 3M Automatic Receive Table, our machine significantly boosts production efficiency while minimizing labor costs.
Choose the innovative cassette design, which includes one main table and a quick-change full set of rollers, to save costs and increase operational flexibility.
Comprehensive After-Sale Service: We are deeply committed to your long-term success. Our after-sale service ensures that you receive the support and assistance needed to keep your operations at peak efficiency.
1. Warranty: We offer an industry-leading warranty to safeguard your investment.
18-Month Warranty: Enjoy unparalleled peace of mind with our extensive 18-month warranty.This warranty begins from the date of machine receipt, ensuring that your investment is protected and support is available when you need it most.
Experience unmatched assurance with our generous 18-month free replacement parts service. This exceptional offer ensures smooth operations, minimizing downtime and maximizing productivity, keeping your investment always protected.
2. Lifelong Technical Support: Benefit from our comprehensive, lifelong technical support for our machinery. This ongoing commitment ensures your business remains productive and efficient, with expert assistance always at your service.
3. On-Site Assistance: Our highly skilled technicians are available to offer comprehensive on-site installation and training services for a nominal fee. This essential service ensures that your team is not only fully equipped but also confident in operating our advanced machinery, thereby optimizing your overall productivity and efficiency.
Terms of Trade: We emphasize clarity and transparency in all our business transactions, ensuring you can proceed with complete confidence. Our commitment to straightforward and clear terms ensures a smooth and trustworthy business experience every time.
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style: Our state-of-the-art packaging methods are meticulously designed to guarantee the safe and intact delivery of your machinery. You can rest assured that it will arrive in pristine condition, perfectly ready for immediate and seamless use.
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |