Light Gauge Framing Light Steel Keel Roof Roll Forming Machine in Botou
This advanced shape profile roll forming machine is designed for fully automatic, high-speed, and continuous production. With a unique set of forming rolls, it effortlessly produces various sizes of Studs and Runners by simply changing the spacers. This innovative feature allows for the seamless production of different sized products on the same rollers, enhancing both versatility and efficiency.
A drywall stud and track roll forming machine typically comprises a manual decoiler, feeding guide unit, precision punching tool, roll forming unit, cutting unit, transmission unit, robust hydraulic unit, sophisticated control unit, and run-out tables. Under the reliable PLC control system, this machine automatically produces 4-6 high-quality metal C-studs or U-tracks from galvanized steel, ensuring consistency and precision.
Material
Effective Width: Follow with design
Material Thickness:0.3-0.8mm
Applicable Material: Galvanized Steel (GI), Hot Roll Steel (HRC), With Yield StrengthG235-390Mpa
Work Flow
Decoiler → Feeding Guide Device → Rolling Forming System → Hydraulic Non-Stop Cutting and Punching Device → Exit Rack
With over 12 years of expertise in the roll forming machine sector, we are unwaveringly dedicated to continuous quality improvement. Our machines are engineered to perform exceptionally, enabling our customers to achieve greater profitability.
Feeding Guide Device
Our advanced feeding guide device, situated at the main entrance of the machine, ensures seamless operation. Raw materials on both sides of the plate are directed into the machine by this device, maintaining the correct position within the roll forming system. The guiding position can be fine-tuned using a manual screw mechanism, and the feeding guide width is independently adjustable.
Rolling Forming System
Forming mold:Crafted from Cr12molding steel, through precise vacuum quenching heat treatment to attainHRC60-62°, followed by meticulous grinding of the inner
hole and the end face. The roller surface undergoes high-precision machining with a CNC lathe to ensure top-notch quality.
Shafts material:Constructed from 40Crsteel, processed with CNC lathes, Heat Treated, and hard Chrome Coated
with a layer thickness of0.04mm, featuring a mirror-treated surface for extended longevity and superior rust resistance.
Main motor and14reducers combination driving, comprising12-steproll forming stages
Main Motor =5.5KW, equipped with Frequency speed control for optimal performance.
Hydraulic Cutting And Punching Device
Cutter style: Non-stop cutting and punching
Length tolerance:±1.0mm (3m)
Cutter motor: Hydraulic
Servo motor power:4KW + 2.3KW
Embrace our innovative cassette design, featuring one main table and a quick-change full set of rollers, to significantly reduce costs while enhancing operational flexibility.
Heavy-duty manual decoiler: 1 Set
Weight support: 3T
No. |
Item |
Unit |
|
|
High Speed Stud And Track Roll Forming Machine |
1. |
Material Of Processing |
|
Galvanized Steel |
2. |
Feed coil Thickness |
mm |
0.2-0.25 |
3. |
Y.S |
M pa |
300 - 650 |
4. |
Solid Shaft Material |
|
High Grade, 45# Steel, Quenching & Tempering treatment |
5. |
Shaft Diameter |
mm |
40 |
6. |
Roll Station |
No. |
12 |
7. |
Rolling material |
|
Cr12 |
8. |
Treatment of roller |
mm |
Hard chromize coated 0.05 - 0.08 |
9. |
Line Speed |
m/min |
15-25 |
10. |
Drive Type of Roll Forming Machine |
|
Chain |
11. |
Power of Main Motor |
kw |
4+2.3 |
Cutting Machine |
12. |
Type |
|
PLC controlled Hydraulic Cutting |
13. |
Thickness capacity |
mm |
0.2-0.25 |
14. |
Width capacity |
mm |
As drawing |
15. |
Cutting blade steel grade |
|
Cr12, quenching |
16. |
Hardness |
|
58-62 HRC |
17. |
Cutting tolerance |
mm |
+/- 1 |
18. |
Cutting blade number |
Pieces |
2 |
Control Unit |
19. |
Type |
|
PLC controlled |
20. |
PLC brand |
|
Xinjie |
21. |
Hydraulic system power |
kw |
4 |
22. |
Dimension Of Machine |
m |
7.8*1.2*1.4 |
23. |
Weight |
kgs |
3200 |
24. |
Working area |
m |
12-3 |
25. |
Voltage |
|
380V,50HZ,3Phase |
Featuring a state-of-the-art 3M Automatic Receive Table, this machine dramatically boosts production efficiency and reduces labor costs.
Embrace our innovative cassette design, featuring one main table and a quick-change full set of rollers, to significantly reduce costs while enhancing operational flexibility.
Comprehensive After-Sale Service: We are profoundly committed to your long-term success. Our after-sale service ensures you receive the support and assistance needed to keep your operations running at peak efficiency.
1. Warranty: We offer an industry-leading warranty to safeguard your investment.
18-month Warranty: Rest easy with our extensive 18-month warranty.This warranty starts from the date of machine receipt, ensuring your investment is safeguarded and you receive timely support when most needed.
Experience unmatched peace of mind with our generous 18-month free replacement parts service. This exceptional offer ensures your operations run smoothly, minimizing downtime and maximizing productivity, guaranteeing that your investment is consistently protected.
2. Lifelong Technical Support: Leverage our comprehensive, lifelong technical support for our machinery. This enduring commitment ensures your business remains productive and efficient, with expert assistance always at your disposal.
3. On-Site Assistance: Elevate your operational efficiency with our unparalleled on-site assistance. Our skilled technicians, available for a nominal fee, provide comprehensive installation and hands-on training. This invaluable service empowers your team, ensuring they are fully equipped and confident in operating our machinery, thereby maximizing your productivity.
Terms of Trade: At Cangzhou Zunsheng Import and Export Co., Ltd., we are committed to clarity and transparency in every business transaction. Our straightforward terms of trade inspire complete confidence, ensuring you can engage with us assured of fairness and integrity in every deal.
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style: We take pride in our meticulous packaging methods to ensure your machinery's secure and intact delivery. Each piece of equipment is carefully packed to arrive in perfect condition, ready for immediate use, reinforcing our commitment to quality and customer satisfaction.
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |