Light Gauge Framing Light Steel Keel Roof Roll Forming Machine in Botou
Experience unmatched efficiency with our shape profile roll forming machine, engineered for fully automatic, high-speed continuous production. Designed with versatility in mind, a single set of forming rolls can effortlessly produce various sizes of Studs and Runners by simply changing the spacers. This innovation allows seamless production of different-sized products using the same rollers, maximizing your productivity and flexibility.
Our drywall stud and track roll forming machine is a comprehensive system, featuring a manual decoiler, feeding guide unit, punching tool, roll forming unit, cutting unit, transmission unit, hydraulic unit, control unit, and run-out tables. Operated under a sophisticated PLC control system, this machine fully automates the production of 4-6 metal C studs or U tracks using galvanized steel, ensuring precision and high output.
Material
Effective Width: Customizable as per design specifications
Material Thickness:0.3-0.8mm
Applicable Material: Galvanized Steel (GI), Hot Rolled Steel (HRC), with yield strength ranging fromG235-390Mpa
Work Flow
Decoiler → Feeding Guide Device → Rolling Forming System → Hydraulic Non-Stop Cutting and Punching Device → Exit Rack
With over 12 years of expertise in the roll forming machine sector, we are unwaveringly dedicated to continuous quality improvement. Our machines are engineered to perform exceptionally, enabling our customers to achieve greater profitability.
Feeding Guide Device
The feeding guide device is strategically positioned at the main entrance of the machine. It efficiently guides raw materials from both sides of the plate into the machine, ensuring accurate positioning within the roll forming system. Easily adjustable via a manual screw mechanism, this device allows independent adjustment of the feeding guide width for optimal performance.
Rolling Forming System
Forming mold:Cr12Molding steel, meticulously crafted through vacuum quenching heat treatment to achieveHRC60-62°. Subsequently, the inner
hole and end face are precision machined using a CNC lathe, ensuring superior roller surface quality.
Shafts material:40CrSteel, CNC lathed, heat-treated, and hard chrome coated
with a thickness of0.04mm. The surface undergoes mirror treatment to extend life and prevent rust.
Main motor and14reducers combination drive, involving about12 stepsto form
Main Motor =5.5KW, complemented by frequency speed control.
Hydraulic Cutting And Punching Device
Cutter style: Continuous operation for cutting and punching
Length tolerance:±1.0mm (3m)
Cutter motor: Hydraulic
Servo motor power:4KW + 2.3KW
Featuring an innovative cassette design, this machine includes one main table and a quick-change full set of rollers, dramatically reducing costs and enhancing operational flexibility.
Heavy-duty manual decoiler: 1 Set
Weight support: 3T
No. |
Item |
Unit |
|
|
High Speed Stud And Track Roll Forming Machine |
1. |
Material Of Processing |
|
Galvanized Steel |
2. |
Feed coil Thickness |
mm |
0.2-0.25 |
3. |
Y.S |
M pa |
300 - 650 |
4. |
Solid Shaft Material |
|
High Grade, 45# Steel, Quenching & Tempering treatment |
5. |
Shaft Diameter |
mm |
40 |
6. |
Roll Station |
No. |
12 |
7. |
Rolling material |
|
Cr12 |
8. |
Treatment of roller |
mm |
Hard chromize coated 0.05 - 0.08 |
9. |
Line Speed |
m/min |
15-25 |
10. |
Drive Type of Roll Forming Machine |
|
Chain |
11. |
Power of Main Motor |
kw |
4+2.3 |
Cutting Machine |
12. |
Type |
|
PLC controlled Hydraulic Cutting |
13. |
Thickness capacity |
mm |
0.2-0.25 |
14. |
Width capacity |
mm |
As drawing |
15. |
Cutting blade steel grade |
|
Cr12, quenching |
16. |
Hardness |
|
58-62 HRC |
17. |
Cutting tolerance |
mm |
+/- 1 |
18. |
Cutting blade number |
Pieces |
2 |
Control Unit |
19. |
Type |
|
PLC controlled |
20. |
PLC brand |
|
Xinjie |
21. |
Hydraulic system power |
kw |
4 |
22. |
Dimension Of Machine |
m |
7.8*1.2*1.4 |
23. |
Weight |
kgs |
3200 |
24. |
Working area |
m |
12-3 |
25. |
Voltage |
|
380V,50HZ,3Phase |
Equipped with a state-of-the-art 3M Automatic Receive Table, this machine significantly enhances production efficiency while reducing labor costs.
Featuring an innovative cassette design, this machine includes one main table and a quick-change full set of rollers, dramatically reducing costs and enhancing operational flexibility.
Comprehensive After-Sale Service: We are deeply committed to your long-term success. Our after-sale service ensures that you receive the support and assistance you need to keep your operations running at peak efficiency.
1. Warranty: We offer an industry-leading warranty to protect your investment.
18-month Warranty: Enjoy peace of mind with our extensive 18-month warranty.This warranty starts from the date of machine receipt, ensuring your investment is protected and you receive the support you need when you need it most.
Experience unparalleled peace of mind with our generous 18-month free replacement parts service. This exceptional offer keeps your operations running smoothly, minimizing downtime and maximizing productivity, ensuring that your investment is always protected.
2. Lifelong Technical Support: Benefit from our comprehensive, lifelong technical support for our machinery. This ongoing commitment ensures your business remains productive and efficient, with expert assistance always available.
3. On-Site Assistance: Our highly experienced technicians are readily available to provide comprehensive on-site installation and training services for a nominal fee. This indispensable support ensures that your team gains the expertise and confidence needed to efficiently operate our machinery, significantly boosting your productivity and operational excellence.
Terms of Trade: At Cangzhou Zunsheng Import and Export Co., Ltd., we uphold the highest standards of clarity and transparency in all our business transactions. Our commitment to these principles ensures that you have unwavering confidence in every deal, fostering a trustworthy and reliable partnership.
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style: Our meticulous and secure packaging methods are designed to ensure the safe and intact delivery of your Advanced Drywall Steel Stud And Track Machine For C U Profile Production. Rest assured your machinery will arrive in pristine condition, ready for immediate deployment and use.
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |