High-Performance Gypsum Board Furring Channel Steel Forming Machine for Superior Output

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Transmission Method: Electric
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine is a marvel of engineering, delivering fully automatic, high-speed continuous production. Utilizing a cast frame as its main structure and double bearings for each station, it ensures stable and powerful performance. Our latest PLC design optimizes workspace efficiency.

Customizable to your design specifications, this machine handles GI thickness of 0.4mm, the most commonly used in the market. We rigorously test each machine with a full coil before shipping to customers.
 

Equipped with a 3M Automatic Receive Table, this machine enhances production efficiency and reduces labor costs.
 

Opt for the cassette design with one main table and a quick-change full set of rollers to significantly cut down on costs.
 

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Located at the main entrance, the feeding guide device ensures raw materials are correctly aligned as they enter the machine. The manual screw mechanism allows for easy adjustment of the guiding position and feeding width.

 

Rolling Forming SystemForming mold:Cr12molding steel, treated with vacuum quenching heat treatmentHRC60-62°, then precision ground for
hole and end face. The roller surfaces are precisely machined with a CNC lathe.
Shaft material:40Crsteel, machined with CNC lathes, heat-treated, and chrome-coated
with a thickness of0.04mm. The surface undergoes mirror treatment for extended life and anti-rust properties.
Main motor and14reducers drive approximately12 stepsto form.
Main Motor Power:5.5KW, frequency speed control.

 

Casting Frame
Our robust cast frame serves as the core structure of the roll forming machine, featuring double bearings at each station for stability and power.
Stations are numbered for easy customer reference during after-sales service, facilitating roller adjustments.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor

Non-stop cutting boosts machine efficiency.

 

Heavy-duty manual decoiler: 1 Set

Weight capacity: 3T

 

The hydraulic oil pump controls automatic cutting.

Power: 4KW

Pump type: Gear pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an18-monthEnjoy a comprehensive 18-month warranty period, commencing from the very day you receive your machine.
Within this 18-month window, we guarantee the provision of any needed replacement parts at absolutely no cost to you.
2. Receive unparalleled technical support throughout the entire lifespan of our machinery, ensuring your operations run effortlessly and efficiently.
3. On-site Assistance: Our seasoned technicians are available to provide on-site installation and training services-available for a nominal additional fee.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.