Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses

Product Details
Customization: Available
After-sales Service: 18 Months
Warranty: All Life
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Registered Capital
100000 RMB
Plant Area
1001~2000 square meters
  • Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses
  • Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses
  • Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses
  • Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses
  • Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses
  • Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses
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  • Overview
  • Our Advantages
Overview

Basic Info.

Model NO.
ZS-CZ
Customized
Customized
Condition
New
Control Type
CNC
Automatic Grade
Automatic
Size
C80-300/Z120-300
Raw Material Thickness
1.5mm-3.0mm
Shaft Material
45#Steel with Heat Treatment
Cutting Blade
Cr12MOV After Heat Treatment
Control System
Computer Control
PLC Brand
Siemens
Encoder
Omron
Yield Strength
235/345MPa
Roller Material
Gcr15 with Heat Treatment
Screen
Touch Screen
Transport Package
Machine Wrapped with Waterproof Cloth
Specification
40 feet
Origin
China, Cangzhou
HS Code
84552210
Production Capacity
500 Sets/Year

Packaging & Delivery

Package Size
1150.00cm * 150.00cm * 180.00cm
Package Gross Weight
30000.000kg

Product Description

Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine
Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses
Heavy-duty quality C Z Purlin Machine: Featuring a 48mm roll station frame, a robust 10mm steel plate welded bottom structure, and a sturdy 30mm steel plate bottom table. Precision CNC machine processing ensures a flawless surface. Our inclusion of a pre-cutting system allows for automatic coil cutting upon order completion, significantly reducing material waste.
 
Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses

7 Units Automatic Change System: Includes interchangeable C&Z, feeder width, and height adjustments.
Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses

Advantages:
1. PLC CONTROL ADJUSTING SIZES: Simple access and easy to learn, it reduces labor costs. Produce various purlin sizes without manually changing rollers or spacers.

2. FORMING WITH PRE-STRENGTHENING: Ensures the perfect shape every time.

3. INFINITE SIZE CUTTER: Adjust sizes effortlessly with just a few spins.

4. EASY OPERATION: Low maintenance costs ensure long-lasting performance.

5. PRE-CUT SYSTEM: Saves material by automating the cutting process.

6. C/Z INTERCHANGE: Switch between C and Z profiles at the push of a button.

Material Specifications:
Lip (A): 15±1mm
Height (B): C25-80±2mm
Web (H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345 Mpa
Size Availability:
 
Advanced Steel Structure Cold Roll Forming Machine for Prefab HousesAdvanced Steel Structure Cold Roll Forming Machine for Prefab Houses
Technical Data:
No. Item Parameter
1.   Material Thickness
1.5-3.0mm
Product Size Width :75-300 mm
Height : 40 - 100mm
2. De-coiler Specs Type Electric Cantilever type
Max. Capacity 5Tons
Coil ID 480-520mm
Max. Coil OD 1000mm
Max. Coil Width ≤300mm
3. Flattening system Thickness of frame 30mm
Diameter of shaft 80mm
Shaft No. Down 4+Up 3
Material of shaft 45#steel,with hard treatment HRC56 and chrome coating
Diameter of feeder Coil shaft 100mm
Feeder coil shaft No. 2
Material of feeder coil shaft 45#steel,with hard treatment HRC56 and chrome coating
4. Machine Specs Forming Speed 10-25m/min
Forming Stations 18 Stations
Roller Material Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
Shaft Material 45#steel,with hard treatment HB210-230 and chrome coating
Diameter of shaft Main shaft is 90mm, change size shaft is 75mm
Forming Structure Guiding Column
Base Frame Steel Welding
Driven System Chain,2 inches and 1.5 inches
Motor Power 37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
Change Sizes Power 0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
Cutting Tolerance ±2mm
Installation Dimension 20~25M*2M
Machine Weight 15 Tons
5. Computer Box PLC Weikong
Button Emergency Stop
6. Hydraulic Power of hydraulic 11KW
Cooling system Fan
Capacity of box 300L
7. Paint Base Paint Anti-rust
Surface Paint Blue + Black
8. Others Electric motor overloads protection
Short circuit protection
380V/50HZ/3Phase
 
Working Flow Process:

Electric Decoiler----Pre-cutting System---Flattening System---Roll Forming Machine----Punching Hole System----Automatic Cutting Machine-----Computer Control System-----Product Receive Table
 
Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses
Machine Components:
Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses
Pre-cutting--Feeding and Leveling Device:

Shaft Diameter: 80mm

No. of Shafts: 9
 
Hydraulic Pre-Cutting & Punching Device

Pre-punching and pre-cutting use the same hydraulic system for efficiency.
Servo Motor: 37KW
Punching and Cutting Tool Material: Mold steel Cr12MoV, heat-treated for durability.
1-Cylinder Hole Punching System: Capable of punching both web and flange.
Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses
 
Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses
Main Machine:

Body Frame: Constructed from H450 type steel by welding.
Side Wall Thickness: Q235 t30mm
Rollers: Manufactured from GCr15/Cr12 steel, precision CNC lathed, and heat-treated.
Shaft Diameter: ф90, precision machined for accuracy.
Gear/Sprocket Driving: About 21 steps to form.
Main Motor: 37KW, with frequency speed control.
Speed Reducer Motor: Hydraulic motor for efficient performance.
Size Changing Motor: 6 pcs, allows automatic width, height, and lip adjustments, controlled by PLC programming.
 
Post Hydraulic Cutting Device:

Post-Cutting: Stops for cutting. Two-piece blade design ensures no blanking.
Hydraulic Motor: 11KW, shares a hydraulic station with the pre-punching device.
Cutting tool material: Cr12MoV, enhanced through heat treatment to achieve an HRC58-62 hardness level.
Cutting power is efficiently supplied by the main engine hydraulic station, ensuring seamless performance.
Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses
 
Sophisticated PLC Control System
Automatically control the quantity and cutting length with precision.
Input production data (batch, pieces, length, etc.) via the intuitive touch screen, and let the system handle the entire production process effortlessly.
 
Combined With PLC, Inverter, Touch Screen, Encoder, etc
PLC Siemens (German brand)
Inverter Siemens (German brand)
7-Inch Color Touch Screen Siemens (German brand)
Encoder Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay Siemens(German brand)
Air Switch LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V
 
Comprehensive After-Sale Service:

1. Warranty period:18months from the date the client receives the machine.
Within these 18 months, any replacement parts will be couriered to the client free of charge.
2. We provide lifelong technical support for our machines.
3. Our technicians can be dispatched to install and train workers at the client's facilities for an additional cost.

Terms Of Trade:
 
Minimum order quantity (MOQ)      1 Set
Delivery time about 60 workdays
Port of loading port of Tianjin
Type of payment by T/T or by L/C
Export to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, 
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, 
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc
 
Packing Style:
 
Packing method Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
 
Our Advantages

Advanced Steel Structure Cold Roll Forming Machine for Prefab Houses

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