Customizable Gypsum Board Furring Channel Steel Forming Machine with Adjustable Shaft Diameter

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Transmission Method: Electric
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Our Hat Profile Furring Channel Roll Forming Machine is a marvel of engineering, designed for fully automatic, high-speed continuous production. The machine's robust casting frame ensures stability and power, supported by double bearings at each station. The latest PLC design conserves workspace, enhancing overall efficiency.

Customizable design to meet market needs, with a GI thickness of 0.4mm. Each machine undergoes a full coil test before shipping to ensure quality and reliability.
 

Equipped with a 3M Automatic Receive Table, this feature significantly boosts production efficiency and reduces labor costs.
 

Opt for the casette design, featuring one main table and quick-change full roller sets. This design choice offers significant cost savings for customers.
 

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
The feeding guide device, positioned at the machine's main entrance, ensures raw materials are accurately fed into the roll forming system. Adjustable by manual screw mechanism, the guiding position and width can be independently tailored to maintain optimal alignment.

 

Rolling Forming SystemForming Mold:Cr12molded steel, processed through vacuum quenching heat treatment toHRC60-62°, followed by precision grinding of the inner
hole and end face. The roller surface is machined with CNC lathe for utmost precision.
Shaft Material:40Crsteel, machined with CNC lathes, heat-treated, and coated with hard chrome
with a thickness of0.04mm. The surface undergoes mirror treatment for extended life and rust resistance.
Main motor and14reducers work in combination, with approximately12-stepsto form.
Main Motor =5.5KW, featuring frequency speed control.

 

Casting Frame
Our machine's casting frame serves as the primary structure, complemented by double bearings at each station for enhanced stability and power. Each station is numbered for easy adjustments during after-sales service.
Numbered stations simplify customer instructions for roller adjustments during after-sales support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW servo motor

Non-stop cutting enhances the machine's working speed.

 

Heavy-duty Manual Decoiler: 1 Set

Weight Support: 3T

 

The hydraulic oulp pump controls automatic cutting operations.

Power: 4KW

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an extensive18Enjoy a comprehensive 18-month warranty period starting from the date you receive your state-of-the-art machine.
Within this generous 18-month warranty period, we will provide any necessary replacement parts at absolutely no cost to you.
2. Benefit from extensive technical support throughout the entire life of our machinery, ensuring uninterrupted and seamless productivity for your operations.
3. On-site Assistance: Leverage our expert technicians who are available to provide on-site installation and training services for an additional fee, ensuring optimal performance and efficiency.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.