High-Quality Steel Profiles Machine Omega Profile Roof Ceiling Steel Structure Forming Tool

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Step into the future of manufacturing with the Hat Profile Furring Channel Roll Forming Machine. This state-of-the-art, fully automatic, high-speed production marvel boasts a robust casting frame and double bearings at each station, ensuring unrivaled stability and powerful operation. Powered by the latest PLC design, it optimizes workspace efficiency, making it the premier choice for modern manufacturers.

Our machine features a customizable design that supports GI thickness of 0.4mm, a widely used standard in the market. To ensure absolute reliability, each unit undergoes rigorous testing with a full coil before shipment.

Equipped with a 3M Automatic Receive Table, this machine dramatically enhances production efficiency while slashing labor costs.

Choose our innovative cassette design with one main table and a fast-change complete set of rollers for cost savings and enhanced operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Positioned at the main entrance of the machine, the feeding guide device ensures raw materials are precisely aligned as they enter the roll forming system. It features a manual screw mechanism for easy, independent width adjustments.

 

Rolling Forming SystemForming Mold:Crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,achieving a hardness of HRC60-62,then precision ground on a CNC lathe foroptimal performance.
Hole and the end face. The precision machining roller surface with CNC lathe
Shafts Material:Constructed from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a thickness of 0.04mm
with a mirror finish for superior durability and rust resistance.0.04mmsurface with mirror treatment for extended lifespan and anti-rust properties.
Main Motor and14Reducersdrive the system, comprising approximately12 steps
to form.Main Motor =5.5KW

 

with frequency speed control.
Casting Frame
The casting frame, serving as the main structure, is fortified with double bearings at each station for unparalleled stability and power. Each station is numbered for easy roller adjustment and enhanced customer support.

 

Servo Motor Driven Non-Stop Cutting
Powered by a 2.3KW servo motor,

offering superior speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports weights of up to 3T.

 

The hydraulic pump controls automatic cutting,

powered by a 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an 18-month warranty starting from the date of machine receipt.
For an impressive and customer-centric duration of 18 months, we proudly offer complimentary replacement parts to ensure your operations run smoothly and efficiently without any interruptions.
2. Enjoy our comprehensive, lifelong technical support for all our machinery, guaranteeing uninterrupted productivity and optimal performance for your business.
3. On-Site Assistance: Our team of highly skilled technicians is at your service, providing professional on-site installation and training for a nominal fee, ensuring your team is fully equipped to operate our machinery efficiently.

Terms of Trade: Experience transparent and straightforward trading terms designed to facilitate seamless transactions and mutual growth.

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style: Our packaging is meticulously designed to ensure the safe and secure transport of our high-quality machinery, maintaining its pristine condition until it reaches your hands.

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.