Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels

Product Details
Customization: Available
After-sales Service: 18 Months
Warranty: All Life
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Registered Capital
100000 RMB
Plant Area
1001~2000 square meters
  • Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
  • Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
  • Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
  • Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
  • Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
  • Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
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  • Overview
  • Our Advantages
Overview

Basic Info.

Model NO.
ZS-CZ
Customized
Customized
Condition
New
Control Type
CNC
Automatic Grade
Automatic
Size
C80-300/Z120-300
Raw Material Thickness
1.5mm-3.0mm
Shaft Material
45#Steel with Heat Treatment
Cutting Blade
Cr12MOV After Heat Treatment
Control System
Computer Control
PLC Brand
Siemens
Encoder
Omron
Yield Strength
235/345MPa
Roller Material
Gcr15 with Heat Treatment
Screen
Touch Screen
Transport Package
Machine Wrapped with Waterproof Cloth
Specification
40 feet
Origin
China, Cangzhou
HS Code
84552210
Production Capacity
500 Sets/Year

Packaging & Delivery

Package Size
1150.00cm * 150.00cm * 180.00cm
Package Gross Weight
30000.000kg

Product Description

Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine
Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
Our Heavy Duty Quality C Z Purlin Machine boasts a robust 48mm roll station frame, utilizing a 10mm steel plate welded bottom structure and a 30mm steel plate for the bottom table. Precision is guaranteed with CNC machined surfaces. To enhance efficiency, we've integrated a pre-cutting system that automatically cuts the coil upon order completion, optimizing material usage.
 
Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels

Featuring a 7 Units Automatic Change System, this machine includes interchangeable C&Z profiles, feeder, width, and height adjustments.
Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels

Advantages:
1. PLC CONTROL ADJUSTING SIZES - EASY ACCESS, SIMPLE TO LEARN, REDUCING LABOR COSTS. PRODUCE VARYING SIZE PURLINS WITHOUT MANUAL ROLLER OR SPACER CHANGES.

2. FORMING WITH PRE-STRENGTHENING ENSURES A PERFECT SHAPE.

3. INFINITE SIZE CUTTER ALLOWS SIZE CHANGES WITH JUST A FEW TURNS.

4. EASY OPERATION AND LOW MAINTENANCE COSTS.

5. MATERIAL SAVINGS WITH THE INTEGRATED PRE-CUT SYSTEM.

6. C/Z PROFILE SWITCHING WITH A SINGLE BUTTON PRESS.

Material
Lip (A): 15±1mm
Height (B): C25-80±2mm
Web (H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) With Yield Strength:234-345 MPa
Size Available:
 
Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C ChannelsHeavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
Technical Data:
No. Item Parameter
1.   Material Thickness
1.5-3.0mm
Product Size Width :75-300 mm
Height : 40 - 100mm
2. De-coiler Specs Type Electric Cantilever type
Max. Capacity 5Tons
Coil ID 480-520mm
Max. Coil OD 1000mm
Max. Coil Width ≤300mm
3. Flattening system Thickness of frame 30mm
Diameter of shaft 80mm
Shaft No. Down 4+Up 3
Material of shaft 45#steel,with hard treatment HRC56 and chrome coating
Diameter of feeder Coil shaft 100mm
Feeder coil shaft No. 2
Material of feeder coil shaft 45#steel,with hard treatment HRC56 and chrome coating
4. Machine Specs Forming Speed 10-25m/min
Forming Stations 18 Stations
Roller Material Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
Shaft Material 45#steel,with hard treatment HB210-230 and chrome coating
Diameter of shaft Main shaft is 90mm, change size shaft is 75mm
Forming Structure Guiding Column
Base Frame Steel Welding
Driven System Chain,2 inches and 1.5 inches
Motor Power 37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
Change Sizes Power 0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
Cutting Tolerance ±2mm
Installation Dimension 20~25M*2M
Machine Weight 15 Tons
5. Computer Box PLC Weikong
Button Emergency Stop
6. Hydraulic Power of hydraulic 11KW
Cooling system Fan
Capacity of box 300L
7. Paint Base Paint Anti-rust
Surface Paint Blue + Black
8. Others Electric motor overloads protection
Short circuit protection
380V/50HZ/3Phase
 
Working Flow:

Electric Decoiler → Pre-cutting System → Flattening System → Roll Forming Machine → Punching Hole System → Automatic Cutting Machine → Computer Control System → Product Receive Table
 
Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
Machine Components:
Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
Pre-cutting → Feeding and Leveling Device:

Shaft Diameter: 80mm

Number of Shafts: 9
 
Hydraulic Pre-Cutting & Punching Device

Pre-punching and pre-cutting share the same hydraulic system
Servo Motor: 37KW
Punching and Cutting Tool Material: Mold Steel Cr12MoV, Heat Treated
Single Cylinder Hole Punching System for both Web and Flange
Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
 
Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
Main Machine

Body Frame: Welded H450 Type Steel
Side Wall Thickness: Q235 t30mm
Rollers: Manufactured from GCr15/Cr12 Steel, CNC Lathed, Heat Treated
Precision Machined Shafts Diameter: ф90
Gear/Sprocket Driving with approximately 21 Steps to Form
Main Motor: 37KW with Frequency Speed Control
Speed Reducer Motor: Hydraulic Motor
Size Changing Motor: 6pcs (Auto Adjusts Width, Height, and Lip), Automatically Controlled by PLC Programming
 
Post Hydraulic Cutting Device

Post Cutting: Stop to Cut with a Two-Piece Cutting Blade Design, No Blanking
Hydraulic Motor: 11KW, Shares Hydraulic Station with Hydraulic Pre-Punching Device
Cutting Tool Material: Crafted from high-grade Cr12MoV, our cutting tools undergo precise heat treatment, achieving a hardness range of HRC58-62, ensuring exceptional durability and performance.
Cutting Power: The formidable cutting power is driven by the main engine's robust hydraulic station, ensuring seamless and efficient operations.
Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels
 
Advanced PLC Control System: Our state-of-the-art PLC Control System offers unparalleled control and precision, optimizing every aspect of the production process.
Automated Control: Effortlessly control the quantity and cutting length with automatic precision, ensuring each cut is perfect and consistent.
Touch Screen Interface: Simply input production data such as batch size, piece count, and length on the user-friendly touch screen, and watch as it autonomously completes the production process with flawless efficiency.
 
Combined With PLC, Inverter, Touch Screen, Encoder, etc
PLC Siemens (German brand)
Inverter Siemens (German brand)
7-Inch Color Touch Screen Siemens (German brand)
Encoder Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay Siemens(German brand)
Air Switch LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V
 
Comprehensive After-Sale Service:

1. Warranty Details:18Months Warranty: Enjoy peace of mind with an 18-month warranty period starting from the day the machine arrives at your facility.
24-Month Coverage: For the first 24 months, should any part need replacement, we will courier it to you free of charge, ensuring minimal downtime.
Lifetime Technical Support: Benefit from our unwavering technical support for the entire lifespan of our machines, ensuring continuous optimal performance.
On-Site Installation and Training: For an additional cost, our expert technicians can travel to your site to install the machine and train your workers, ensuring a smooth and efficient start to operations.

Trade Terms and Conditions:
 
Minimum order quantity (MOQ)      1 Set
Delivery time about 60 workdays
Port of loading port of Tianjin
Type of payment by T/T or by L/C
Export to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, 
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, 
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc
 
Packing Style: Our machines are securely packed to prevent any damage during transit, ensuring they arrive in perfect working condition.
 
Packing method Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
 
Our Advantages

Heavy Duty Servo Motor Automatic Change Cold Roll Forming Machine for C Channels

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