Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses

Product Details
Customization: Available
After-sales Service: 18 Months
Warranty: All Life
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Registered Capital
100000 RMB
Plant Area
1001~2000 square meters
  • Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
  • Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
  • Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
  • Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
  • Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
  • Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
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  • Overview
  • Our Advantages
Overview

Basic Info.

Model NO.
ZS-CZ
Customized
Customized
Condition
New
Control Type
CNC
Automatic Grade
Automatic
Size
C80-300/Z120-300
Raw Material Thickness
1.5mm-3.0mm
Shaft Material
45#Steel with Heat Treatment
Cutting Blade
Cr12MOV After Heat Treatment
Control System
Computer Control
PLC Brand
Siemens
Encoder
Omron
Yield Strength
235/345MPa
Roller Material
Gcr15 with Heat Treatment
Screen
Touch Screen
Transport Package
Machine Wrapped with Waterproof Cloth
Specification
40 feet
Origin
China, Cangzhou
HS Code
84552210
Production Capacity
500 Sets/Year

Packaging & Delivery

Package Size
1150.00cm * 150.00cm * 180.00cm
Package Gross Weight
30000.000kg

Product Description

Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine
Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
Our Heavy Duty Quality CZ Purlin Machine is engineered with excellence: featuring a 48mm roll station frame, a robust 10mm steel plate welding bottom structure, and a 30mm steel plate bottom table meticulously processed by CNC machines. We've integrated a pre-cutting system-automatically cutting coils at the end of the process to save materials.
 
Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses

Our innovative 7-Unit Automatic Change System includes interchangeable C&Z purlins, along with adjustable feeder width and height.
Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses

Advantages:
1. Effortless size adjustments with PLC control, simplifying access and reducing labor costs. Seamlessly produce various purlin sizes without manually switching rollers or spacers.

2. Forming with pre-strengthening ensures impeccable shape and durability.

3. Infinite size cutter enables quick adjustments with just a few turns.

4. User-friendly operation with minimal maintenance costs.

5. The pre-cut system conserves materials efficiently.

6. Swap between C and Z profiles with a single button press.

Material
Lip (A): 15 ± 1mm
Height (B): C 25-80 ± 2mm
Web (H/C): C 50-250 ± 2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345 Mpa
Size Available:
 
Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab HousesAdvanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
Technical Data:
No. Item Parameter
1.   Material Thickness
1.5-3.0mm
Product Size Width :75-300 mm
Height : 40 - 100mm
2. De-coiler Specs Type Electric Cantilever type
Max. Capacity 5Tons
Coil ID 480-520mm
Max. Coil OD 1000mm
Max. Coil Width ≤300mm
3. Flattening system Thickness of frame 30mm
Diameter of shaft 80mm
Shaft No. Down 4+Up 3
Material of shaft 45#steel,with hard treatment HRC56 and chrome coating
Diameter of feeder Coil shaft 100mm
Feeder coil shaft No. 2
Material of feeder coil shaft 45#steel,with hard treatment HRC56 and chrome coating
4. Machine Specs Forming Speed 10-25m/min
Forming Stations 18 Stations
Roller Material Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
Shaft Material 45#steel,with hard treatment HB210-230 and chrome coating
Diameter of shaft Main shaft is 90mm, change size shaft is 75mm
Forming Structure Guiding Column
Base Frame Steel Welding
Driven System Chain,2 inches and 1.5 inches
Motor Power 37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
Change Sizes Power 0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
Cutting Tolerance ±2mm
Installation Dimension 20~25M*2M
Machine Weight 15 Tons
5. Computer Box PLC Weikong
Button Emergency Stop
6. Hydraulic Power of hydraulic 11KW
Cooling system Fan
Capacity of box 300L
7. Paint Base Paint Anti-rust
Surface Paint Blue + Black
8. Others Electric motor overloads protection
Short circuit protection
380V/50HZ/3Phase
 
Working Flow:

Electric Decoiler ---- Pre-cutting System --- Flattening System --- Roll Forming Machine ---- Punching Hole System ---- Automatic Cutting Machine ---- Computer Control System ---- Product Receive Table
 
Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
Machine Components:
Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
Pre-cutting -- Feeding and Leveling Device:

Diameter of Shaft: 80mm

Number of Shafts: 9
 
Hydraulic Pre-Cutting & Punching Device

Pre-punching and pre-cutting utilize the same hydraulic system.
Servo Motor: 37KW
Punching and Cutting Tool Material: Mold Steel Cr12MoV, Heat Treated
1-cylinder hole punching system for both web and flange punching.
Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
 
Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
Main Machine

Body Frame: Constructed from H450 type steel by welding.
Side Wall Thickness: Q235 t30mm
Rollers: Manufactured from GCr15/Cr12 steel, precision machined by CNC lathes, and heat-treated.
Shafts Diameter: ф90, precision machined.
Gear/Sprocket Driving: Approximately 21 steps to form.
Main Motor: 37KW, with frequency speed control.
Speed Reducer Motor: Hydraulic motor.
Size Changing Motor: 6 units (automatically adjust width, height, and lip), controlled by PLC programming.
 
Post Hydraulic Cutting Device

Post-cut and stop to cutting, designed with a two-piece cutting blade, eliminating blanking.
Hydraulic Motor: 11KW, shared with Hydraulic Pre-Punching Device; one hydraulic station.
Cutting Tool Material: High-Quality Cr12MoV with Heat Treatment Process to Achieve an Impressive HRC58-62 Degree Hardness for Exceptional Durability and Performance
Efficient Cutting Power: The Main Engine Hydraulic Station Powers the Cutting Mechanism, Ensuring Precision and Reliability
Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses
 
Advanced PLC Control System: State-of-the-Art Automation for Seamless Operation and Precision
Automated Control: Effortlessly Manage Quantity and Cutting Length with High Precision
User-Friendly Interface: Input Production Data (Batch, Quantity, Length, etc.) on the Touch Screen for Fully Automated Production
 
Combined With PLC, Inverter, Touch Screen, Encoder, etc
PLC Siemens (German brand)
Inverter Siemens (German brand)
7-Inch Color Touch Screen Siemens (German brand)
Encoder Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay Siemens(German brand)
Air Switch LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V
 
Comprehensive After-Sale Service:

1. Extensive Warranty Coverage:18Months Warranty: Starts from the Date the Client Receives the Machine, Providing Peace of Mind
Hassle-Free Replacement: Within 24 Months, We Will Courier Replacement Parts to the Client Free of Charge
2. Lifelong Technical Support: We Offer Continuous Technical Assistance for the Entire Lifecycle of Our Machines
3. On-Site Support: Our Technicians Can Visit Clients' Factories to Install and Train Workers at an Additional Cost

Transparent Terms of Trade:
 
Minimum order quantity (MOQ)      1 Set
Delivery time about 60 workdays
Port of loading port of Tianjin
Type of payment by T/T or by L/C
Export to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, 
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, 
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc
 
Secure Packing Style: Robust and Reliable Packaging to Ensure Safe Transportation
 
Packing method Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
 
Our Advantages

Advanced Steel Frame C U Z Metal Prfile Roll Forming Machine for Prefab Houses

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