Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine
Experience industrial excellence with our Heavy Duty Quality C Z Purlin Machine. Boasting a 48mm roll station frame, 10mm steel plate welded bottom structure, and a 30mm steel plate bottom table-all meticulously processed by CNC machining. The pre-cutting feature ensures material savings by automatically cutting the coil upon order completion.
Equipped with a 7 Units Automatic Change System, this machine seamlessly interchanges C&Z, while adjusting feeder width and height with precision:
Advantages:
1. Effortless Size Adjustment: With PLC Control, sizes are easily adjusted, making the process simple to learn and reducing labor costs. Produce different sized purlins without manually changing rollers or spacers.
2. Perfect Forming: Pre-strengthening ensures impeccable shaping of each product.
3. Infinite Size Cutter: Quickly change sizes with just a few turns.
4. User-Friendly Operation: Easy to operate with low maintenance costs.
5. Material Efficiency: The pre-cutting system conserves materials.
6. Single Button CZ Interchange: Switch between C and Z with just one button.
Material
Lip (A): 15±1mm
Height (B): C25-80±2mm
Web (H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345 Mpa
Size Available:
![Heavy Duty Steel Structure C Z Frame Profile Roll Forming Machine with Automatic Change](//www.micstatic.com/athena/img/transparent.png)
Technical Data:
No. |
Item |
Parameter |
1. |
|
Material Thickness |
1.5-3.0mm |
Product Size |
Width :75-300 mm Height : 40 - 100mm |
2. |
De-coiler Specs |
Type |
Electric Cantilever type |
Max. Capacity |
5Tons |
Coil ID |
480-520mm |
Max. Coil OD |
≤1000mm |
Max. Coil Width |
≤300mm |
3. |
Flattening system |
Thickness of frame |
30mm |
Diameter of shaft |
80mm |
Shaft No. |
Down 4+Up 3 |
Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
Diameter of feeder Coil shaft |
100mm |
Feeder coil shaft No. |
2 |
Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
4. |
Machine Specs |
Forming Speed |
10-25m/min |
Forming Stations |
18 Stations |
Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
Forming Structure |
Guiding Column |
Base Frame |
Steel Welding |
Driven System |
Chain,2 inches and 1.5 inches |
Motor Power |
37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand. |
Change Sizes Power |
0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2 |
Cutting Tolerance |
±2mm |
Installation Dimension |
20~25M*2M |
Machine Weight |
15 Tons |
5. |
Computer Box |
PLC |
Weikong |
Button |
Emergency Stop |
6. |
Hydraulic |
Power of hydraulic |
11KW |
Cooling system |
Fan |
Capacity of box |
300L |
7. |
Paint |
Base Paint |
Anti-rust |
Surface Paint |
Blue + Black |
8. |
Others |
Electric motor overloads protection |
Short circuit protection |
380V/50HZ/3Phase |
Working Flow:
Electric Decoiler----Pre-Cutting System---Flattening System---Roll Forming Machine----Punching Hole System----Automatic Cutting Machine-----Computer Control System-----Product Reception Table
Machine Components:
FePre-cutting--Feeding and Leveling Device:
Shaft Diameter: 80mm
Number of Shafts: 9
Hydraulic Pre-Cutting & Punching Device
Pre-punching and pre-cutting utilize the same hydraulic system.
Servo Motor: 37KW,
Punching and Cutting Tool Material: Mold Steel Cr12MoV, Heat Treatment
1-Cylinder Hole Punching System for precise punching on both web and flange
Main Machine
Body Frame: Constructed from H450 type steel by welding
Side Wall Thickness: Q235 t30mm
Rollers: Made from GCr15/Cr12 steel, CNC lathe processed and heat-treated
Shaft Diameter: ф90, precision machined
Gear/Sprocket Driving: Approximately 21 steps to form
Main Motor: 37KW, with frequency speed control
Speed Reducer Motor: Hydraulic motor
Size Changing Motor: 6 pcs, automatically controls width, height, and lip, managed by PLC programming
Post Hydraulic Cutting Device
Post-Cut Design: Halts for cutting, featuring a two-piece blade design to eliminate blanking
Hydraulic Motor: 11KW, sharing a hydraulic station with the Pre-Punching Device
Our state-of-the-art Cutting Tool Material is crafted from Cr12MoV and undergoes meticulous heat treatment, achieving an impressive HRC rating of 58-62 degrees for unparalleled durability and precision.
The robust cutting power of our machine is efficiently delivered by the main engine's high-performance hydraulic station, ensuring smooth and reliable operation.
Advanced PLC Control System
Experience seamless automation with our system that precisely controls the quantity and cutting length, ensuring optimal accuracy every time.
Effortlessly input production data including batch, piece count, and length directly on the user-friendly touch screen. Our machine automates the entire production process for maximum efficiency.
Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
PLC |
Siemens (German brand) |
Inverter |
Siemens (German brand) |
7-Inch Color Touch Screen |
Siemens (German brand) |
Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
Thermal Relay |
Siemens(German brand) |
Air Switch |
LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V |
Exceptional After-Sale Service:
1. We provide a comprehensive warrantyfor a period of 18months from the date the client receives the machine.
Within this 18-month period, we are committed to sending replacement parts to the client free of charge, ensuring minimal downtime and uninterrupted productivity.
2. We offer lifetime technical support for all our machines, guaranteeing long-term satisfaction and operational excellence.
3. Our skilled technicians are available to visit clients' factories for installation and worker training, with additional costs applicable, ensuring seamless integration and optimal performance.
Transparent Terms Of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Secure and Professional Packing Style:
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |