Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine
Experience unparalleled efficiency with our Heavy Duty C Z Purlin Machine. Boasting a 48mm roll station frame, a robust 10mm steel plate welded bottom structure, and a durable 30mm steel plate bottom table, this machine is built to last. CNC machining processes ensure surface precision. The pre-cutting feature allows for automatic coil cutting post-production, optimizing material usage and minimizing waste.
Our machine is equipped with a state-of-the-art 7 Units Automatic Change System. This includes automated interchange mechanisms for C&Z purlins, feeding, width, and height adjustments.
Advantages:
1. Effortlessly control size adjustments with our PLC system, which simplifies the learning curve and reduces labor costs. Produce various purlin sizes without the need for manual roller or spacer changes.
2. Pre-strengthening during forming ensures each purlin retains its perfect shape.
3. Utilize the infinite size cutter, which allows size changes with just a few turns.
4. Enjoy easy operation and low maintenance costs.
5. The pre-cut system significantly reduces material wastage.
6. Seamlessly interchange between C and Z purlins with a single button press.
Material
Lip (A): 15±1mm
Height (B): C25-80±2mm
Web (H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345MPa
Size Available:
Technical Data:
No. |
Item |
Parameter |
1. |
|
Material Thickness |
1.5-3.0mm |
Product Size |
Width :75-300 mm Height : 40 - 100mm |
2. |
De-coiler Specs |
Type |
Electric Cantilever type |
Max. Capacity |
5Tons |
Coil ID |
480-520mm |
Max. Coil OD |
≤1000mm |
Max. Coil Width |
≤300mm |
3. |
Flattening system |
Thickness of frame |
30mm |
Diameter of shaft |
80mm |
Shaft No. |
Down 4+Up 3 |
Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
Diameter of feeder Coil shaft |
100mm |
Feeder coil shaft No. |
2 |
Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
4. |
Machine Specs |
Forming Speed |
10-25m/min |
Forming Stations |
18 Stations |
Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
Forming Structure |
Guiding Column |
Base Frame |
Steel Welding |
Driven System |
Chain,2 inches and 1.5 inches |
Motor Power |
37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand. |
Change Sizes Power |
0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2 |
Cutting Tolerance |
±2mm |
Installation Dimension |
20~25M*2M |
Machine Weight |
15 Tons |
5. |
Computer Box |
PLC |
Weikong |
Button |
Emergency Stop |
6. |
Hydraulic |
Power of hydraulic |
11KW |
Cooling system |
Fan |
Capacity of box |
300L |
7. |
Paint |
Base Paint |
Anti-rust |
Surface Paint |
Blue + Black |
8. |
Others |
Electric motor overloads protection |
Short circuit protection |
380V/50HZ/3Phase |
Working Flow:
Electric Decoiler --- Pre-Cutting System --- Flattening System --- Roll Forming Machine --- Punching Hole System --- Automatic Cutting Machine --- Computer Control System --- Product Receive Table
Machine Components:
Pre-Cutting --- Feeding and Leveling Device:
Diameter of Shaft: 80mm
Number of Shafts: 9
Hydraulic Pre-Cutting & Punching Device
Pre-punching and pre-cutting functionalities share the same hydraulic system.
Servo Motor: 37KW
Punching and Cutting Tool Material: Mold Steel Cr12MoV, heat-treated for durability.
1-Cylinder hole punching system for both web and flange.
Main Machine
Body Frame: Constructed from welded H450 type steel.
Side Wall Thickness: Q235 t30mm
Rollers: Manufactured from GCr15/Cr12 steel using CNC lathes and heat-treated for longevity.
Shaft Diameter: ф90, precision machined for optimal performance.
Gear/Sprocket driving system with approximately 21 steps for perfect form.
Main Motor: 37KW with frequency speed control.
Speed Reducer Motor: Hydraulic motor for enhanced control.
Size Changing Motor: 6pcs for automatic width, height, and lip adjustments. Controlled by a PLC Program.
Post Hydraulic Cutting Device
Post-cut, stop-to-cut feature with a two-piece blade design for no blanking.
Hydraulic Motor: 11KW, combined with the Hydraulic Pre-Punching Device sharing a hydraulic station.
Cutting tool material: Cr12MoV. Precision heat treatment ensures a hardness range of HRC58-62 degrees for superior durability and performance.
Powered by a robust main engine hydraulic station, the cutting power is reliable and efficient for all heavy-duty operations.
Advanced PLC Control System
Automatically regulate quantity and cutting length with precision and ease.
Seamlessly input production data including batch numbers, pieces, and lengths directly on the intuitive touch screen. The system then autonomously completes the production process.
Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
PLC |
Siemens (German brand) |
Inverter |
Siemens (German brand) |
7-Inch Color Touch Screen |
Siemens (German brand) |
Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
Thermal Relay |
Siemens(German brand) |
Air Switch |
LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V |
After-Sale Service:
1. Warranty Details:18 months from the date of receipt of the machine by the client.
Within these 18 months, we offer complimentary courier services for replacement parts, ensuring minimal downtime.
2. We provide lifetime technical support for all our machines, ensuring smooth operation and expert assistance whenever needed.
3. Our skilled technicians are available for on-site installation and training at clients' facilities, ensuring optimal operation and efficiency. (Additional costs apply)
Terms Of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |