Light Keel Ceiling Profile Top Channel Forming Gypsum Board Furring Machine Cr12

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine is a technological masterpiece, blending full automation with high-speed production capabilities. Crafted with a durable casting frame and enhanced with double bearings at each station, it promises unparalleled stability and powerful operation. The cutting-edge PLC design meticulously optimizes workspace efficiency, making it an indispensable asset for contemporary manufacturing needs.

This machine offers a customizable design, supporting GI thickness of 0.4mm, widely preferred in the market. Every unit is subjected to rigorous testing with a full coil before being dispatched to our valued customers.

Equipped with a 3M Automatic Receive Table, this machine significantly elevates production efficiency while substantially reducing labor costs.

Choose the cassette design with one main table and a quick-change full set of rollers to minimize costs and amplify operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Strategically placed at the machine's main entrance, the feeding guide device ensures that raw materials are perfectly positioned as they enter the roll forming system. It features a manual screw mechanism, allowing for independent width adjustments.

 

Rolling Forming SystemForming Mold:Crafted from high-quality Cr12 molding steel and subjected to vacuum quenching heat treatment,achieving a hardness level of HRC60-62,and then precision-ground on a CNC lathe foroptimal performance and longevity.
Hole and the end face. The precision machining roller surface is finished on a CNC lathe
Shafts Material:Manufactured from robust 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,reaching a thickness of 0.04mm,
with a mirror finish for enhanced durability and superior rust resistance.0.04mm, surface with mirror treatment (for a longer lifespan and anti-rust properties)
Main Motor and14Reducersin combination drive the system, featuring about12 steps
to achieve complete form.Main Motor =5.5KW

 

equipped with frequency speed control.
Casting Frame
The casting frame is the primary structural component, fortified with double bearings at each station to ensure stability and power. Each station is distinctly numbered for seamless roller adjustments and enhanced customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,

delivering superior speed and operational efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Capable of supporting weights up to 3T.

 

The hydraulic pump manages automatic cutting,

powered by a 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We provide an18-monthwarranty starting from the date the machine is received.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts, ensuring your operations run smoothly and efficiently with zero downtime or hassle.
2. Comprehensive, lifelong technical support for our machinery, guaranteeing uninterrupted productivity and seamless operations for your business, every single day.
3. On-Site Assistance: Our highly skilled technicians are at your service, providing on-site installation and training for a nominal fee, ensuring your team is fully equipped and confident in operating the machinery.

Terms of Trade: Experience our transparent, customer-friendly trade terms designed to foster trust and long-term partnerships.

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style: Our expert packing style ensures the utmost safety and security of your machinery during transit, preserving its pristine condition upon arrival.

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.