Metal Furring Channel Maker Omega Profile Roof Ceiling Steel Structure Forming Unit

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Introducing the Hat Profile Furring Channel Roll Forming Machine, a state-of-the-art, fully automatic, high-speed production marvel. Built with an exceptionally robust casting frame and equipped with double bearings at each station, it ensures stable and powerful operations. The latest PLC design optimizes workspace efficiency, making it the premier choice for modern manufacturing needs.

This customizable design supports GI thickness of 0.4mm, widely used in the market. Each machine undergoes rigorous testing with a full coil before being shipped to our customers, ensuring unparalleled reliability.

Featuring a 3M Automatic Receive Table, this machine significantly enhances production efficiency while reducing labor costs, making it an invaluable asset to your operations.

Choose the innovative cassette design with one main table and a swift-change full set of rollers to save on costs and boost operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Positioned at the main entrance of the machine, the feeding guide device ensures raw materials are precisely positioned as they enter the roll forming system. Adjustable via a manual screw mechanism, it allows for independent width adjustments, ensuring seamless operations.

 

Rolling Forming SystemForming Mold:Expertly crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,achieving a hardness of HRC60-62,then precision ground on a CNC lathe foroptimum performance.
Hole and the end face. The roller surface is precisely machined on a CNC lathe,
Shafts Material:Constructed from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,resulting in a thickness of 0.04mm
with a mirror finish to enhance durability and rust resistance.0.04mm, surface with mirror treatment (for longer life and anti-rust).
Main Motor and14Reducerscombination drives the system, comprising approximately12 steps
to form.Main Motor =5.5KW

 

with frequency speed control for consistent and optimal performance.
Casting Frame
The casting frame is the main structure, reinforced with double bearings at each station for unwavering stability and power. Each station is numbered for straightforward roller adjustment and superior customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,

providing enhanced speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports weight up to 3T, ensuring uninterrupted production.

 

The hydraulic pump manages automatic cutting,

powered by a 4KW gear pump for seamless operations.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an18-monthWarranty commencing the moment the machine arrives at your facility.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts, ensuring your operations run smoothly and efficiently with minimal downtime.
2. Comprehensive, lifelong technical support for our machinery, guaranteeing uninterrupted productivity and peace of mind for your business.
3. On-Site Assistance: Our highly skilled technicians are at your service, offering on-site installation and training for a nominal fee, ensuring your team is fully equipped and ready to excel.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.