High-Quality Gypsum Board Furring Channel Steel Forming Machine for Precision Engineering

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Transmission Method: Electric
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine is a marvel of engineering, offering fully automatic, high-speed production. Its robust casting frame serves as the main structure, complemented by double bearings at each station to ensure stability and powerful performance. The latest PLC design maximizes workshop space efficiency.

Customizable design! This machine is extensively tested with full coils before shipment to ensure 0.4mm GI thickness, which is the most used in the market.
 

The 3M Automatic Receive Table significantly boosts production efficiency while reducing labor costs.
 

Opt for the cassette design with one main table and fast-change full set rollers to save on costs.
 

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Workflow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
The feeding guide device ensures raw materials are correctly positioned as they enter the machine. The guiding position can be adjusted manually with a screw mechanism, allowing independent adjustment of the guide width.

 

Rolling Forming SystemForming Mold:Cr12molding steel, vacuum quenched toHRC60-62°, then precision ground.
The roller surface is machined with CNC lathes.
Shafts Material:40Crsteel, CNC machined, heat-treated, and chrome-coated.
With a coating thickness of0.04mmfor increased durability and rust resistance.
Main Motor and14reducers, driving about12-stepto form
Main Motor =5.5KWwith frequency speed control.

 

Casting Frame
The casting frame, coupled with double bearings at each station, ensures stable and powerful operation.
Each station is numbered for easy adjustment by the customer during after-sales service.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor

Non-stop cutting enhances machine working speed.

 

Heavy-duty manual decoiler: 1 Set

Weight support: 3T

 

The hydraulic pump controls cutting automatically.

Power: 4KW

Pump type: Gear pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an18month warranty period starting from the machine receipt date.
Throughout this comprehensive 18-month warranty period, all required replacement parts will be provided entirely free of charge, ensuring uninterrupted performance and peace of mind.
2. We offer an extensive technical support system that spans the entire lifespan of our machinery, guaranteeing your operations remain seamless and highly productive.
3. On-site Assistance: Our seasoned technicians are readily available to provide on-site installation and in-depth training services, ensuring optimal usage of our machinery. These premium services are available at a reasonable additional fee.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.