Robust Gypsum Board Furring Channel Steel Forming Machine with 12 Forming Stations

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Transmission Method: Electric
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Our Hat Profile Furring Channel Roll Forming Machine is a marvel of modern engineering, offering fully automatic, high-speed continuous production. The machine features a robust casting frame as its main structure, complemented by double bearings at each station to ensure stable and powerful operation. The latest PLC design maximizes space efficiency in your workhouse.

Customize your design effortlessly. Our machine supports a GI thickness of 0.4mm, widely used in the market. We meticulously test the full coil before shipping to our customers, ensuring top-notch quality.
 

Our 3M Automatic Receive Table significantly boosts production efficiency and reduces labor costs.
 

Opt for the cassette design, featuring one main table and a fast-change full set of rollers. This innovative feature is designed to save costs for our customers.
 

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
The feeding guide device at the machine's main entrance ensures raw materials on both sides of the plate are correctly positioned. Adjust the guiding position manually using the screw mechanism. The feeding guide width can also be adjusted independently.

 

Rolling Forming SystemForming Mold:Cr12molding steel, subjected to vacuum quenching heat treatment toHRC60-62°, followed by precision grinding of the inner
hole and end face. The roller surface is precision-machined with a CNC lathe.
Shaft Material:40Crsteel, CNC lathe-machined, heat-treated, and hard chrome-coated
with a thickness of0.04mm, featuring a mirror finish for extended life and rust resistance.
Main Motor and14reducers, combining for a driving force of about12-stepsto form.
Main Motor =5.5KWwith frequency speed control.

 

Casting Frame
We employ a casting frame as the roll forming machine's main structure, with double bearings at each station to guarantee stable and powerful performance.
Each station is numbered for easy adjustment explanations during after-sales service.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor.

This feature enhances the machine's working speed.

 

Heavy-duty manual decoiler: 1 set

Weight support: 3T

 

The hydraulic oulp pump controls cutting for automatic operation.

Power: 4KW

Pump type: Gear pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an18-month warranty period starting from the machine's receipt date.
During this comprehensive 18-month warranty period, any required replacement parts will be provided to you at absolutely no cost, ensuring your operations remain uninterrupted.
2. Benefit from extensive technical support throughout the entire lifespan of our machinery, guaranteeing seamless and efficient productivity at all times.
3. On-site Assistance: Our team of expert technicians is available to provide on-site installation and training services at a nominal additional fee, ensuring your team is well-equipped to operate the machinery efficiently.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.