Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine produces 1.5-2.5mm steel profiles with precision. Effortlessly adjustable through PLC controls, this machine ensures easy operation and versatile size adjustments.
We offer bespoke designs tailored to your specifications. Share your size requirements with us, and we will provide comprehensive information tailored to your needs.
All machines undergo rigorous testing before shipping. We provide video demonstrations for customers unable to visit our factory.
Advantages:
1. Effortless PLC Control - Seamlessly adjust sizes, reduce labor costs, and streamline production without manual roller or spacer changes.
2. Superior Forming Strength - Ensures impeccable shape consistency with enhanced pre-strengthening capabilities.
3. Seamless Size Adjustments - Effortlessly change sizes with our infinite size cutter through intuitive adjustments.
4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term operational efficiency.
5. Material Savings - Our pre-cut system guarantees zero material waste, maximizing efficiency.
Technical Data:
No. |
Item |
Parameter |
1. |
|
Material Thickness |
1.5-2.5mm |
Product Size |
Follow with your design |
2. |
De-coiler Specs |
Type |
Electric Cantilever type |
Max. Capacity |
5Tons |
Coil ID |
480-520mm |
Max. Coil OD |
≤1000mm |
Max. Coil Width |
≤300mm |
3. |
Flattening system |
Thickness of frame |
30mm |
Diameter of shaft |
80mm |
Shaft No. |
Down 4+Up 3 |
Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
Diameter of feeder Coil shaft |
100mm |
Feeder coil shaft No. |
2 |
Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
4. |
Machine Specs |
Forming Speed |
10-25m/min |
Forming Stations |
18 Stations |
Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
Forming Structure |
Guiding Column |
Base Frame |
Steel Welding |
Driven System |
Chain,2 inches and 1.5 inches |
Motor Power |
22kw |
Change Sizes Power |
0.75KW*2 |
Cutting Tolerance |
±2mm |
Installation Dimension |
20~25M*2M |
Machine Weight |
18 Tons |
5. |
Computer Box |
PLC |
Weikong |
Button |
Emergency Stop |
6. |
Hydraulic |
Power of hydraulic |
11KW |
Cooling system |
Fan |
Capacity of box |
300L |
7. |
Paint |
Base Paint |
Anti-rust |
Surface Paint |
Blue + Black |
8. |
Others |
Electric motor overloads protection |
Short circuit protection |
380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
Our heavy-duty automatic adjustable hat purlin roll forming machine encompasses a full production line including a decoiler, roll forming unit, hydraulic system, and cutting mechanism.
Servo motor-driven adjustments for various sizes:
The PLC control system facilitates rapid size adjustments, ensuring fast and easy operation.
Cutting system:
Our multi-size cutting blade requires no adjustment during size changes, enhancing efficiency.
Blade material: Made from Cr12mov with advanced hard treatment for durability.
Sophisticated PLC Control System
Manage quantities and cutting lengths automatically with unmatched precision and simplicity.
Input production data (batch size, pieces, length, etc.) on the intuitive touch screen, and let our machine handle the production process effortlessly.
Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
PLC |
Siemens (German brand) |
Inverter |
Siemens (German brand) |
7-Inch Color Touch Screen |
Siemens (German brand) |
Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
Thermal Relay |
Siemens(German brand) |
Air Switch |
LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period lasts18 months from the client's receipt of the machine.
For the first 24 months, we offer free replacement parts shipped via courier.
2. Lifetime technical support is available for all machines.
3. For additional costs, our expert technicians can install and train your personnel on-site.
Terms Of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |