Prefab House Steel Structure Automatic C Z Purlin Roll Forming Machine Equipment

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-CZ
• Certification: CE, ISO9001
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Size: C80-300/Z120-300
• Raw Material Thickness: 1.5mm-3.0mm
• Shaft Material: 45#Steel with Heat Treatment
• Cutting Blade: Cr12MOV After Heat Treatment
• Control System: Computer Control
• PLC Brand: Siemens
• Encoder: Omron
• Yield Strength: 235/345MPa
• Roller Material: Gcr15 with Heat Treatment
• Screen: Touch Screen
• Transport Package: Machine Wrapped with Waterproof Cloth
• Specification: 40 feet
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 1150.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 30000.000kg

Product Description

Introducing the Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine, a marvel of engineering designed for precision and efficiency.

Presenting our Heavy-Duty Quality C Z Purlin Machine, boasting a robust 48mm roll station frame. Built with a 10mm welded steel plate bottom structure and a 30mm steel plate bottom table, each component is CNC-machined for exceptional precision. This machine features an automated pre-cutting system that precisely cuts the coil upon order completion, ensuring optimal material usage.

Our state-of-the-art 7 Units Automatic Change System includes interchangeable C&Z settings, feeder width, and height adjustments, offering unmatched versatility.

Advantages:
1. Effortless PLC Control - Adjust sizes with ease, minimal learning curve, and reduced labor costs. Seamlessly produce various purlin sizes without manual roller or spacer changes.

2. Superior Forming Strength - Ensures impeccable shape consistency with pre-strengthening capabilities.

3. Seamless Size Adjustments - Infinite size cutter allows size changes with just a few spins.

4. User-Friendly Operation - Minimal maintenance for long-term efficiency.

5. Material Savings - Pre-cut system ensures no material waste.

6. Quick C/Z Interchange - Effortlessly switch between C and Z purlins with a single button press.

Material Specifications
Lip(A): 15±1mm
Height(B): C25-80±2mm
Web(H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345Mpa
Available Sizes:

Technical Data:

No.	Item		Parameter
1.		Material Thickness	1.5-3.0mm
		Product Size	Width :75-300 mm Height : 40 - 100mm
2.	De-coiler Specs	Type	Electric Cantilever type
		Max. Capacity	5Tons
		Coil ID	480-520mm
		Max. Coil OD	≤1000mm
		Max. Coil Width	≤300mm
3.	Flattening system	Thickness of frame	30mm
		Diameter of shaft	80mm
		Shaft No.	Down 4+Up 3
		Material of shaft	45#steel,with hard treatment HRC56 and chrome coating
		Diameter of feeder Coil shaft	100mm
		Feeder coil shaft No.	2
		Material of feeder coil shaft	45#steel,with hard treatment HRC56 and chrome coating
4.	Machine Specs	Forming Speed	10-25m/min
		Forming Stations	18 Stations
		Roller Material	Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
		Shaft Material	45#steel,with hard treatment HB210-230 and chrome coating
		Diameter of shaft	Main shaft is 90mm, change size shaft is 75mm
		Forming Structure	Guiding Column
		Base Frame	Steel Welding
		Driven System	Chain,2 inches and 1.5 inches
		Motor Power	37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
		Change Sizes Power	0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
		Cutting Tolerance	±2mm
		Installation Dimension	20~25M*2M
		Machine Weight	15 Tons
5.	Computer Box	PLC	Weikong
		Button	Emergency Stop
6.	Hydraulic	Power of hydraulic	11KW
		Cooling system	Fan
		Capacity of box	300L
7.	Paint	Base Paint	Anti-rust
		Surface Paint	Blue + Black
8.	Others	Electric motor overloads protection
		Short circuit protection
		380V/50HZ/3Phase

 

Operational Workflow:

Electric Decoiler > Pre-cutting System > Flattening System > Roll Forming Machine > Punching Hole System > Automatic Cutting Machine > Computer Control System > Product Receive Table

Machine Components Overview:

Pre-cutting, Feeding, and Leveling Device:

Shaft Diameter: 80mm

Number of Shafts: 9

 

Hydraulic Pre-Cutting & Punching Device

Unified Hydraulic System for Pre-punching and Pre-cutting
Servo Motor: 37KW
Punching and Cutting Tool Material: Mold Steel Cr12MoV, Heat Treated
1-cylinder Hole Punching System for Web and Flange

 

Main Machine Specifications

Body Frame: Constructed from H450 type steel with welding
Side Wall Thickness: Q235 t30mm
Rollers: Manufactured from GCr15/Cr12 steel, CNC Lathed, Heat Treated
Shaft Diameter: ф90, Precision Machined
Gear/Sprocket Driving Mechanism: Approximately 21-step Forming Process
Main Motor: 37KW with Frequency Speed Control
Speed Reducer Motor: Hydraulic Motor
Size Changing Motor: 6 units for auto width, height, and lip adjustments, governed by PLC Programming

 

Post Hydraulic Cutting Device

Post-Cut Mechanism: Stop-to-Cut, double-blade design to prevent blanking
Hydraulic Motor: 11KW, shares an advanced hydraulic station with the Pre-Punching Device, offering seamless integration and superior efficiency.
Cutting tool material: Cr12MoV, expertly heat-treated to achieve an impressive HRC58-62 degree hardness, guaranteeing exceptional durability and precise performance.
Powering the cutting process, the main engine hydraulic station delivers robust and reliable performance, ensuring smooth and consistent operation.

 

Sophisticated PLC Control System: Experience unparalleled automation with our state-of-the-art PLC Control System.
Automatically manage the quantity and cutting length with precision and ease, ensuring optimal production efficiency.
Simply input production data (batch size, pieces, length, etc.) on the user-friendly touch screen, and let the machine handle the production process seamlessly, delivering consistent and accurate results.

Combined With	PLC, Inverter, Touch Screen, Encoder, etc
PLC	Siemens (German brand)
Inverter	Siemens (German brand)
7-Inch Color Touch Screen	Siemens (German brand)
Encoder	Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay	Siemens(German brand)
Air Switch	LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V

 

Comprehensive After-Sale Service: Ensuring your investment is protected and your operations run smoothly.

1. Our warranty period lasts an extensive 18 months from the date the client receives the machine, offering peace of mind and reliable support.
During the first 24 months, we provide free replacement parts delivered promptly via courier service to our clients.
2. Lifetime technical support is available for all our machines, ensuring continuous and reliable operation.
3. For an additional cost, our skilled technicians can be dispatched to install and train client personnel on-site, ensuring a seamless setup and efficient operation.

Terms Of Trade: Ensuring transparency and fairness in every transaction.

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style: Safety and integrity are our priorities, ensuring your equipment arrives in perfect condition.

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

 

Our Advantages