Hat Purlin Steel Frame Roll Forming Machine - The Ultimate Solution for Precision Steel Purlin Production
Our Hat Purlin Steel Frame Roll Forming Machine proficiently produces 1.5-2.5mm steel profiles. With an advanced PLC system, size adjustments are effortless, ensuring user-friendly operation and exceptional convenience.
We offer bespoke designs tailored to your requirements. Share your dimensions with us, and we will provide detailed information to meet your specific needs.
We rigorously test all machines before shipping and provide detailed videos for customers who cannot visit our factory, assuring quality and reliability.
Advantages:
1. Effortless PLC Control - Experience seamless size adjustments with minimal learning curve, significantly reducing labor costs. Easily produce various purlin sizes without the need for manual roller or spacer changes.
2. Superior Forming Strength - Delivers impeccable shape consistency with enhanced pre-strengthening capabilities.
3. Seamless Size Adjustments - The infinite size cutter allows for quick changes with just a few spins, enhancing efficiency.
4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term operational efficiency.
5. Material Savings - Our pre-cut system ensures zero material waste, optimizing resource utilization.
Technical Data:
No. |
Item |
Parameter |
1. |
|
Material Thickness |
1.5-2.5mm |
Product Size |
Follow with your design |
2. |
De-coiler Specs |
Type |
Electric Cantilever type |
Max. Capacity |
5Tons |
Coil ID |
480-520mm |
Max. Coil OD |
≤1000mm |
Max. Coil Width |
≤300mm |
3. |
Flattening system |
Thickness of frame |
30mm |
Diameter of shaft |
80mm |
Shaft No. |
Down 4+Up 3 |
Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
Diameter of feeder Coil shaft |
100mm |
Feeder coil shaft No. |
2 |
Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
4. |
Machine Specs |
Forming Speed |
10-25m/min |
Forming Stations |
18 Stations |
Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
Forming Structure |
Guiding Column |
Base Frame |
Steel Welding |
Driven System |
Chain,2 inches and 1.5 inches |
Motor Power |
22kw |
Change Sizes Power |
0.75KW*2 |
Cutting Tolerance |
±2mm |
Installation Dimension |
20~25M*2M |
Machine Weight |
18 Tons |
5. |
Computer Box |
PLC |
Weikong |
Button |
Emergency Stop |
6. |
Hydraulic |
Power of hydraulic |
11KW |
Cooling system |
Fan |
Capacity of box |
300L |
7. |
Paint |
Base Paint |
Anti-rust |
Surface Paint |
Blue + Black |
8. |
Others |
Electric motor overloads protection |
Short circuit protection |
380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
Our heavy-duty automatic adjustable hat purlin roll forming machine includes a comprehensive line-up of components such as the decoiler, roll forming system, hydraulic system, and cutting mechanism.
Servo Motor Driven Size Adjustments:
The PLC control system enables quick size adjustments, ensuring fast operation and ease of use.
Cutting System:
Our multi-size cutting blade does not require adjustments when changing sizes, streamlining the production process.
Material of Blade: Crafted from Cr12mov and treated for hardness, ensuring durability and performance.
Sophisticated PLC Control System
Automate the management of quantity and cutting length with precision and ease.
Simply input your production data (batch size, pieces, length, etc.) on the intuitive touch screen, and let the machine execute the production seamlessly.
Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
PLC |
Siemens (German brand) |
Inverter |
Siemens (German brand) |
7-Inch Color Touch Screen |
Siemens (German brand) |
Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
Thermal Relay |
Siemens(German brand) |
Air Switch |
LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period is18months from the date the client receives the machine.
During the initial 24 months, we offer free replacement parts delivered via courier to ensure uninterrupted operation.
2. We provide lifetime technical support for all our machines, ensuring continuous assistance.
3. For an additional fee, our expert technicians can be dispatched to install and train your personnel on-site, ensuring optimal machine performance.
Terms Of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |