Light Keel Ceiling Profile Top Channel Forming Steel Furring Channel Equipment Cr12

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Discover the cutting-edge Hat Profile Furring Channel Roll Forming Machine-a marvel of modern engineering. Fully automatic and high-speed, this machine boasts a robust casting frame and dual bearings at each station, ensuring consistently stable and powerful operation. The latest PLC system enhances workspace efficiency, making it an invaluable asset for contemporary manufacturing.

Tailored to meet your needs, this machine supports a customizable GI thickness of 0.4mm, widely demanded in the market. Rigorous testing with a full coil ensures each machine meets our high standards before shipment.

Equipped with a 3M Automatic Receive Table, this machine dramatically enhances production efficiency while minimizing labor costs.

Choose the versatile cassette design with one main table and a swift-change full set of rollers for cost savings and operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Situated at the machine's main entrance, the feeding guide device ensures precise positioning of raw materials entering the roll forming system. Adjustable via a manual screw mechanism, it allows for independent width modifications.

 

Rolling Forming SystemForming Mold:Constructed from Cr12 molding steel and enhanced through vacuum quenching heat treatment,achieving an impressive hardness of HRC60-62,then meticulously ground on a CNC lathe foroptimum performance.
Hole and the end face. The roller surface is precision-machined using a CNC lathe
Shafts Material:Crafted from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and finished with a hard chrome coating,achieving a 0.04mm thickness
with a mirror finish for outstanding durability and rust resistance.0.04mm,surface with mirror treatment(for extended lifespan and anti-rust properties)
Main Motor and14Reducerspowering the system through approximately12 steps
of formation.Main Motor =5.5KW

 

complete with frequency speed control.
Casting Frame
As the main structure, the casting frame is fortified with double bearings at each station for added stability and power. Each station is clearly numbered for effortless roller adjustment and customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: A 2.3KW servo motor,

delivers enhanced speed and operational efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Capable of supporting up to 3T.

 

The hydraulic pump enables automatic cutting,

driven by a 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We proudly offer an18-monthWarranty: Our warranty period commences from the date of machine receipt, giving you immediate peace of mind.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts to ensure your operations run smoothly and efficiently.
2. Comprehensive, lifelong technical support for our machinery, guaranteeing uninterrupted productivity for your business.
3. On-Site Assistance: Our highly skilled technicians are at your service, providing on-site installation and training for a nominal fee, ensuring your team is fully equipped.

Terms of Trade: Clear and transparent terms to foster a seamless and trustworthy business relationship.

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style: Secure and robust packaging to protect your valuable machinery during transit and ensure it arrives in pristine condition.

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.