High-Performance Gypsum Board Hat Profile Furring Channel Roll Forming Machine
Introducing the Hat Profile Furring Channel Roll Forming Machine - a state-of-the-art, fully automatic, high-speed production marvel. Constructed with a robust casting frame and outfitted with double bearings at each station, it guarantees stable and powerful operation. The latest PLC design enhances workspace efficiency, making it the premier choice for modern manufacturing.
Featuring a customizable design, this machine supports GI thickness of 0.4mm, which is widely used in the market. Every machine undergoes rigorous testing with a full coil before being shipped to our customers, ensuring top-notch performance.
Equipped with a 3M Automatic Receive Table, this machine significantly boosts production efficiency while reducing labor costs.
Choose the cassette design with one main table and a fast-change full set of rollers to save on costs and enhance operational flexibility.
Essential Roll Forming Machine Components:
No. |
Name |
Qty |
1 |
De-coiler |
1 Set |
2 |
Main roll forming system |
1 Set |
3 |
Hydraulic pump system |
1 Set |
4 |
PLC control system |
1 Set |
5 |
Receive table |
1 Set |
Precision Work Flow
Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack
No. |
Item |
Unit |
Parameter |
Remark |
1 |
Material |
Type |
|
PPGI, PPGL, GI, GL, PPAL |
As requirement |
Thickness of Material |
mm |
0.3-0.6mm |
As requirement |
2 |
Material Width |
mm |
Follow with design |
As requirement |
3 |
Production Speed |
m/min |
Common speed: 35m/min |
Adjustment |
High speed: 35-40m/min |
As requirement |
4 |
Effective Width of Product |
mm |
Follow with design |
According to drawings |
5 |
Roller Material |
|
45#, Cr12, GCr15, GCr12MoV |
As design |
6 |
Drive Type |
|
By Chain or Gear or Gearbox |
|
7 |
Motor Power |
kW |
5.5 |
As design |
8 |
Brand of Electric Control System |
|
Delta or Siemens |
Selectable |
9 |
Dimension ( L* W * H ) |
m |
5.5*1.2*1.5m |
Based on design |
10 |
Warranty |
Month |
15 |
Innovative Feeding Guide Device
Located at the main entrance of the machine, the feeding guide device ensures raw materials are precisely positioned as they enter the roll forming system. Adjustable via a manual screw mechanism, it allows for independent width adjustments.
Advanced Rolling Forming SystemSuperior Forming Mold:Crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,reaching an exceptional hardness of HRC60-62,then precision-ground on a CNC lathe foroptimal performance.
Hole and the end face. The precision machining roller surface with CNC lathe
Premium Shafts Material:Made from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a thickness of 0.04mm,
with a mirror finish for enhanced durability and rust resistance.0.04mm,surface with mirror treatment (for longer life and anti-rust)
Main Motor and14High-Quality Reducersdrives the system, comprising approximately12 steps
to form.Main Motor: 5.5KW
with frequency speed control.
Reinforced Casting Frame
The casting frame serves as the main structure, enhanced with double bearings at each station for superior stability and power. Each station is numbered for easy roller adjustment and customer support.
Servo Motor Driven Non-Stop Cutting
Power: 2.3KW servo motor,
offering improved speed and efficiency.
Heavy-Duty Manual Decoiler: 1 Set
Supports weight up to 3T.
The hydraulic pump controls automatic cutting,
powered by a 4KW gear pump.
Pump Type: Robust Gear Pump
Comprehensive After-Sale Service
1. Warranty: We offer an
18-monthwarranty starting from the date of machine receipt.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts, ensuring your operations run smoothly and efficiently without interruption.
2. Comprehensive, lifelong technical support for our machinery, guaranteeing uninterrupted productivity and reliability for your business.
3. On-Site Assistance: Our highly skilled technicians provide on-site installation and training for a nominal fee, ensuring your team is fully equipped and proficient.
Terms of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |