Innovative Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine expertly produces 1.5-2.5mm steel profiles. With its PLC-controlled size adjustment, this machine offers effortless operation and precision.
We tailor our designs to meet your specific requirements. Please share your dimensions with us, and we'll provide detailed information tailored to your needs.
Every machine undergoes rigorous testing before shipment. If you can't visit our factory, we'll send you a comprehensive test video.
Unparalleled Advantages:
1. Effortless PLC Control - Easily adjust sizes with a user-friendly interface, reducing labor costs and eliminating the need for manual roller changes.
2. Superior Forming Strength - Achieve flawless shape consistency with enhanced pre-strengthening features.
3. Seamless Size Adjustments - Quickly change sizes with our innovative infinite size cutter.
4. User-Friendly Operation - Enjoy minimal maintenance and long-term efficiency.
5. Material Savings - Our pre-cut system minimizes material waste, ensuring cost efficiency.
Detailed Technical Data:
No. |
Item |
Parameter |
1. |
|
Material Thickness |
1.5-2.5mm |
Product Size |
Follow with your design |
2. |
De-coiler Specs |
Type |
Electric Cantilever type |
Max. Capacity |
5Tons |
Coil ID |
480-520mm |
Max. Coil OD |
≤1000mm |
Max. Coil Width |
≤300mm |
3. |
Flattening system |
Thickness of frame |
30mm |
Diameter of shaft |
80mm |
Shaft No. |
Down 4+Up 3 |
Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
Diameter of feeder Coil shaft |
100mm |
Feeder coil shaft No. |
2 |
Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
4. |
Machine Specs |
Forming Speed |
10-25m/min |
Forming Stations |
18 Stations |
Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
Forming Structure |
Guiding Column |
Base Frame |
Steel Welding |
Driven System |
Chain,2 inches and 1.5 inches |
Motor Power |
22kw |
Change Sizes Power |
0.75KW*2 |
Cutting Tolerance |
±2mm |
Installation Dimension |
20~25M*2M |
Machine Weight |
18 Tons |
5. |
Computer Box |
PLC |
Weikong |
Button |
Emergency Stop |
6. |
Hydraulic |
Power of hydraulic |
11KW |
Cooling system |
Fan |
Capacity of box |
300L |
7. |
Paint |
Base Paint |
Anti-rust |
Surface Paint |
Blue + Black |
8. |
Others |
Electric motor overloads protection |
Short circuit protection |
380V/50HZ/3Phase |
Streamlined Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Comprehensive Machine Components Overview:
Our heavy-duty automatic adjustable hat purlin roll forming machine includes the full assembly line: decoiler, roll forming, hydraulic system, and cutting unit.
Servo Motor Drive for Seamless Size Adjustments:
The PLC control system enables swift and easy size adjustments, ensuring high-speed operation.
Advanced Cutting System:
Our multi-size cutting blade requires no adjustments when changing machine sizes.
Blade Material: Crafted from Cr12mov with advanced hard treatment for durability.
Sophisticated PLC Control System:
Efficiently manage production quantity and cutting length with unmatched precision.
Input production data on the intuitive touch screen, and let the machine handle the entire process seamlessly.
Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
PLC |
Siemens (German brand) |
Inverter |
Siemens (German brand) |
7-Inch Color Touch Screen |
Siemens (German brand) |
Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
Thermal Relay |
Siemens(German brand) |
Air Switch |
LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our generous warranty period spans18 months from the date of machine receipt by the client.
During the first 24 months, we offer free replacement parts, delivered promptly via courier service.
2. Lifetime technical support is available for all machines.
3. For a nominal fee, our experienced technicians can be dispatched for on-site installation and training.
Clear and Fair Terms Of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Professional Packing Style:
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |