Steel Structure C Profile Ceiling Profile Machine with Hard Treated Cr12 Rollers

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-C
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 16
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 650.00cm * 120.00cm * 160.00cm
• Package Gross Weight: 3800.000kg

Product Description

Product Description

 

Gypsum Board C Profile Furring Channel Roll Forming Machine

Introducing the C Profile Furring Channel Roll Forming Machine, a cutting-edge marvel in high-speed, fully automatic production. Built with a robust casting frame and equipped with double bearings at each station, this machine ensures stable and powerful operation. Its advanced PLC design optimizes workspace efficiency, making it an indispensable asset for modern manufacturing.

With 12 years of expertise in the roll forming machine sector, we are relentlessly dedicated to continuous quality improvement. Our machines are engineered to perform exceptionally, enabling customers to achieve higher profitability.

The machine features a customizable design, accommodating GI thicknesses of 0.4mm-a widely used market standard. Each unit undergoes stringent testing with a full coil to ensure flawless performance before shipment.

Equipped with a state-of-the-art 3M Automatic Receive Table, this machine dramatically enhances production efficiency while minimizing labor costs.

Opt for the cassette design, which includes one main table and a quick-change full set of rollers, to save costs and enhance operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Strategically positioned at the machine's main entrance, the feeding guide device ensures raw materials are precisely aligned as they enter the roll forming system. It features a manual screw mechanism for independent width adjustments.

 

Rolling Forming System

Forming Mold:Constructed from Cr12 molding steel and subjected to vacuum quenching heat treatment,achieving an impressive hardness of HRC60-62,and precision-ground on a CNC lathe forunmatched performance.
Hole and the end face. The precision-machined roller surface with CNC lathe
Shafts Material:Crafted from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and finished with a hard chrome coating,achieving a thickness of 0.04mm
with a mirror finish for enhanced durability and rust resistance.0.04mmsurface with mirror treatment for extended life and anti-rust properties
Main Motor and14Reducerscombination drives the system, comprising approximately12 steps
to form.Main Motor: 5.5KW

 

with frequency speed control.
Casting Frame
The casting frame serves as the primary structure, fortified with double bearings at each station for enhanced stability and power. Each station is clearly numbered for straightforward roller adjustment and superior customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,

delivering improved speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports a substantial weight capacity of up to 3T.

 

The hydraulic pump manages automatic cutting,

Harnessing the power of a robust 4KW gear pump, our Steel Structure C Profile Ceiling Profile Machine with Hard Treated Cr12 Rollers delivers unmatched performance and reliability. This powerhouse machine is a critical asset to elevate your productivity to new heights.

Pump Type: High-Efficiency Gear Pump - Engineered to deliver optimal performance and energy efficiency, ensuring your operations run smoothly and economically.

 

Comprehensive After-Sale Service: We are dedicated to your enduring success, providing a support system that goes above and beyond.

1. Warranty: We stand behind our products with an industry-leading18-monthwarranty from the date of machine receipt, ensuring your investment is substantially safeguarded.
Achieve unparalleled peace of mind with our extensive 18-month free replacement parts service. This extraordinary offer ensures your operations remain uninterrupted and highly efficient, minimizing downtime and maximizing productivity.
2. Take advantage of our comprehensive, lifelong technical support for all our machinery. Our perpetual commitment guarantees your business's continued productivity and efficiency, with expert assistance readily available whenever needed.
3. On-Site Assistance: Our expert technicians offer on-site installation and training for a nominal fee, ensuring your team is thoroughly prepared and equipped to operate our machinery with the highest level of confidence and proficiency.

Terms of Trade: We prioritize clarity and transparency in all our business transactions to build trust and ensure mutually beneficial relationships.

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style: Our secure packaging ensures the safe and intact delivery of your machinery, preserving its quality and functionality from our facility to yours.

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.