Metal U Profile Roll Forming Machine
The storage rack stands as a cornerstone in the storage and logistics realms, offering unmatched efficiency and organizational prowess. At Cangzhou Zunsheng Import and Export Co., Ltd., our advanced roll forming machine expertly crafts these indispensable racks with precision and automation. As industry dynamics shift, our machines not only adapt but set the pace, delivering custom-tailored components to meet diverse demands within the storage and logistics sector.
Introducing an innovative cassette design that empowers our machine with the ability to create five distinct profiles, this technological leap redefines efficiency through rapid changeovers. Our customers benefit from a wide array of design possibilities at a significantly reduced cost, maximizing both value and productivity with each operation.
Profiles:
Material:
Effective Width: 35-65mm
Effective Width Tolerance: ±0.5mm
Material Thickness: 1.5-3.0mm
Length Tolerance: ±1(4m)
Applicable Material: Galvanized Sheet (GI)
Inspection Thickness: 1.5mm-3.0mm
Cold Rolled Steel (CRC)
Our machine is masterfully designed to handle materials with exceptional precision, accommodating a yield strength range of 235Mpa-550Mpa. This ensures each component produced is robust and reliable, meeting the highest standards of performance.
Working Flow:
Our meticulously structured workflow unfolds as follows: Start with the Decoiler, move seamlessly to the Leveling Device, advance to the formidable 125 Tons Press Machine, and then progress to the highly precise Roll Forming System
→ Move skillfully to the Fly Saw Cutter→ Finish with the Exit Rack, guaranteeing a flawless and seamless completion.
Robust 3Tons Capacity: Experience unparalleled strength with an impressive 3-ton capacity, designed to withstand the toughest production demands.Electrical Decoiler Equipped with an Advanced Flattening System: Included One Set, ensuring smooth and consistent material handling for superior production efficiency.
Intelligent Electrical Control for Steel Coil Inner Bore Shrinkage and Precision Stopping: A cutting-edge system that delivers precise handling and control of materials, enhancing operational accuracy.
Maximum Feeding Width: Generously accommodates a range of materials, adapting to your specific production needs.600mm
Versatile Coil ID Range: Flexibility in coil handling with a range accommodating various sizes.508±30mm, Expansive Outside Diameter: Supports a wide range of coil diameters for diverse production requirements.1500mm
Impressive Max Capacity: Engineered to handle substantial loads, with a capacity reaching up to an impressive 5 tons.5ton, Dynamic Motor: Equipped with a powerful motor for unmatched performance and reliability in demanding production environments.3KW, Enhanced Frequency Speed Control Mechanism for Unmatched Efficiency: Delivers seamless and adaptable speed management, optimizing the production process.
125 Tons High-Performance Press Machine: A powerhouse for shaping and forming, offering exceptional force for a variety of applications. Pre-roll forming equipped withan Efficient Punching Model Set for Precision and Durability: Engineered for meticulous and enduring performance, enhancing product quality.
Punching Machine with Comprehensive Safety Covering and Convenient Access Door for Ease of Use: Prioritizing user safety and accessibility without compromising on functionality.
New design feeder, ensuring easy adjustments and stable coil movement into the roll forming machine: Enhanced feeder technology for consistent material flow and process efficiency.
Stations are marked with number plates for easy guidance and adjustment, enhancing customer experience: Simplifying operational procedures for user-friendly adjustments and optimal productivity.
Robust Body Frame Constructed fromH450 Grade Steel: Ensuring maximum durability and strength, ready to withstand the rigors of industrial use. through Precision Welding for Superior Strength: Crafted with meticulous attention to detail for unparalleled structural integrity.
Durable Side Wall:Premium Casting Steel;
Rollers Expertly Crafted from High-Quality Bearing SteelGCr15,Precision Machined and Enhanced with Hard Chrome Coating for Longevity: Designed for extended wear life and consistent performance.
Shafts Made fromSuperior 45# Steel,Undergoing Quenching and Tempering Heat Treatment, with Protective Hard Chrome Plating. Diameter=φ75/85mm, Precisely Machined for Optimal Performance: Delivering exceptional precision and reliability in every operation.
Gear & Chain Drive Encompassing12 Intricate Stepsfor Optimal Forming: Experience seamless and efficient forming with our meticulously engineered drive system.
Main Motor Power=22KW,Integrated Frequency Speed Control for Smooth, Efficient Operation: Maximizes productivity while maintaining precise control over the operation.
Efficient Speed Reducer Motor:KSeries
Product Speed:10-15m/min(Inclusive of Punching and Cutting Time) for Consistent Output: Ensures reliable production rates without compromising quality or efficiency.
Sophisticated Flying Saw Cutting Technology: Delivers precision cutting with non-stop operation, minimizing downtime and maximizing productivity.
Post-Cut Precision, Non-Stop Operation Ensuring Long-Term Functionality without Blanking for Seamless Production: Guarantees consistent quality and performance across production runs.
Universal Cutting Solution Suitable for All Design Variations, Providing Ultimate Versatility: Adaptable for any design challenge, enhancing product development flexibility.
Hydraulic Motor Power:5.5KW ;
Innovative Cutting Tool:No-Flying Design: Incorporates advanced design to enhance cutting precision and reduce material waste.
Advanced PLC Control System: State-of-the-art control technology for optimized machine operations and enhanced user interface.
Automated Control of Quantity and Cutting Length for Unmatched Precision: Elevate your production quality to extraordinary levels with our state-of-the-art technology that offers precise automated control over quantity and cutting length. This ensures that every product meets the highest standards of excellence.
Seamlessly Input Production Data: Revolutionize your manufacturing process with our intuitive touch screen interface. Effortlessly manage production by inputting vital data directly into the system, such as batch size, number of pieces, and length. Experience a new era of precision, ease, and efficiency in automated production.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Delat (German brand) |
| Inverter |
Delta (German brand),follow with customer's requirment |
| 7-Inch Color Touch Screen |
Delta (German brand),follow with customer's requirment |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor,follow with customer's requirment |
| Thermal Relay |
Siemens(German brand),follow with customer's requirment |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V
follow with customer's requirment |
Comprehensive After-Sale Service: At Cangzhou Zunsheng Import and Export Co., Ltd., our commitment to your satisfaction extends beyond the purchase. Benefit from a robust after-sale support system tailored to ensure your long-term success and peace of mind, reflecting our dedication to customer care and service.
1. Warranty Period Extends for: Benefit from an exceptional extended warranty, providing you with unparalleled assurance and peace of mind for 18 months, ensuring the reliability and security of your machinery investment with steadfast protection. In just a few months after acquiring your Precision Solar Frame Machine, you'll unlock its full potential. Leverage its cutting-edge technology to gain substantial operational advantages, significantly enhancing your manufacturing prowess and boosting efficiency to new heights.
For an impressive 24 months, enjoy the convenience of our complimentary courier service. This incredible benefit guarantees that any necessary replacement parts are delivered right to your doorstep at no extra cost, ensuring continuous operation and optimal cost efficiency.
2. Experience unmatched technical support: Our expert technical team is dedicated to providing ongoing support throughout the lifecycle of our advanced machines. We ensure your operations reach peak performance through our continuous guidance and specialized expertise.
3. Expert Technicians at Your Service: Our highly skilled technicians are at your disposal, offering on-site installation and comprehensive worker training at your facility. This invaluable service, available at a reasonable additional cost, is designed to maximize your operational efficiency and mastery of our machines.
Terms Of Trade: Cangzhou Zunsheng Import and Export Co., Ltd. offers a seamless transaction experience. Our trade terms are crafted with flexibility and transparency, fostering a collaborative partnership tailored to your specific needs. Engage with assurance through our esteemedMetal U Profile Roll Forming Machine,delivering unmatched precision and excellence at every stage of the process.
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style: Experience the elegance and security of our premium packing solutions at Cangzhou Zunsheng Import and Export Co., Ltd. Each unit of our Durable 41*41mm And 41*21mm Solar Frame Pallet Roll Forming System is meticulously packed to ensure it arrives in pristine condition, ready for immediate operation.
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
Our Advantages: At Cangzhou Zunsheng Import and Export Co., Ltd., we are redefining value with groundbreaking innovation and superior quality through our Metal U Profile Roll Forming Machine. Our unique strengths lie in our cutting-edge technology, unmatched durability, and unwavering commitment to sustainability. These qualities position us as a global leader, ensuring your success and satisfaction in every venture.
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