Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine produces steel profiles ranging from 1.5mm to 2.5mm. With its PLC system, adjusting sizes is effortless, making the operation straightforward and user-friendly.
We specialize in custom designs tailored to your specific requirements. Send us your desired sizes, and we'll provide detailed information and customized solutions.
All machines undergo rigorous testing before shipment. We provide comprehensive videos for clients who are unable to visit our factory.
Advantages:
1. Effortless PLC Control - Seamlessly adjust sizes with ease, reducing the learning curve and labor costs. Produce various purlin sizes without manual roller or spacer changes.
2. Superior Forming Strength - Achieves impeccable shape consistency with advanced pre-strengthening capabilities.
3. Seamless Size Adjustments - The infinite-size cutter allows for quick size changes with a few simple turns.
4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term efficiency and reliability.
5. Material Savings - The pre-cut system guarantees zero material waste, optimizing your resources.
Technical Data:
| No. |
Item |
Parameter |
| 1. |
|
Material Thickness |
1.5-2.5mm |
| Product Size |
Follow with your design |
| 2. |
De-coiler Specs |
Type |
Electric Cantilever type |
| Max. Capacity |
5Tons |
| Coil ID |
480-520mm |
| Max. Coil OD |
≤1000mm |
| Max. Coil Width |
≤300mm |
| 3. |
Flattening system |
Thickness of frame |
30mm |
| Diameter of shaft |
80mm |
| Shaft No. |
Down 4+Up 3 |
| Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| Diameter of feeder Coil shaft |
100mm |
| Feeder coil shaft No. |
2 |
| Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| 4. |
Machine Specs |
Forming Speed |
10-25m/min |
| Forming Stations |
18 Stations |
| Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
| Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
| Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
| Forming Structure |
Guiding Column |
| Base Frame |
Steel Welding |
| Driven System |
Chain,2 inches and 1.5 inches |
| Motor Power |
22kw |
| Change Sizes Power |
0.75KW*2 |
| Cutting Tolerance |
±2mm |
| Installation Dimension |
20~25M*2M |
| Machine Weight |
18 Tons |
| 5. |
Computer Box |
PLC |
Weikong |
| Button |
Emergency Stop |
| 6. |
Hydraulic |
Power of hydraulic |
11KW |
| Cooling system |
Fan |
| Capacity of box |
300L |
| 7. |
Paint |
Base Paint |
Anti-rust |
| Surface Paint |
Blue + Black |
| 8. |
Others |
Electric motor overloads protection |
| Short circuit protection |
| 380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
Our heavy-duty automatic adjustable hat purlin roll forming machine includes a complete line setup with a decoiler, roll forming, hydraulic, and cutting systems.
Servo Motor Driven for Size Changes:
The PLC control system facilitates rapid and simple size adjustments, ensuring fast operation and ease of use.
Cutting System:
The multi-size cutting blade does not require adjustment when the machine size changes, ensuring continuous operation.
Blade Material: Made of Cr12mov with advanced hard treatment for durability and precision.
Sophisticated PLC Control System
Automatically manage quantities and cutting lengths with precision and ease.
Input production data (batch size, pieces, length, etc.) on the user-friendly touch screen, and let the machine handle the entire production process effortlessly.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand) |
| Inverter |
Siemens (German brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
Comprehensive After-Sale Service:
1. Warranty Period:18months from the date the client receives the machine.
During the first 24 months, we offer free replacement parts delivered via courier service to clients.
2. Lifetime Technical Support: Available for all our machines.
3. On-Site Installation and Training: Available for an additional cost, our skilled technicians can be dispatched to your location.
Terms Of Trade:
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
){kind=link}