Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine efficiently produces 1.5-2.5mm steel profiles. With an advanced PLC system, size adjustments are effortless, making the machine incredibly user-friendly.
We customize our machine designs to meet your specific requirements. Kindly send us your exact size specifications, and we will provide you with detailed information.
Before shipping, we rigorously test all machines and provide video documentation for customers unable to visit our factory.
Advantages:
1. Effortless PLC Control - Seamlessly adjust sizes with minimal learning curve, reducing labor costs. Produce various purlin sizes without manual roller or spacer changes.
2. Superior Forming Strength - Enhanced pre-strengthening capabilities guarantee impeccable shape consistency.
3. Seamless Size Adjustments - Infinite size cutter allows for quick size changes with a few simple spins.
4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term efficiency.
5. Material Savings - The pre-cut system ensures zero material waste, optimizing resource use.
Technical Data:
| No. |
Item |
Parameter |
| 1. |
|
Material Thickness |
1.5-2.5mm |
| Product Size |
Follow with your design |
| 2. |
De-coiler Specs |
Type |
Electric Cantilever type |
| Max. Capacity |
5Tons |
| Coil ID |
480-520mm |
| Max. Coil OD |
≤1000mm |
| Max. Coil Width |
≤300mm |
| 3. |
Flattening system |
Thickness of frame |
30mm |
| Diameter of shaft |
80mm |
| Shaft No. |
Down 4+Up 3 |
| Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| Diameter of feeder Coil shaft |
100mm |
| Feeder coil shaft No. |
2 |
| Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| 4. |
Machine Specs |
Forming Speed |
10-25m/min |
| Forming Stations |
18 Stations |
| Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
| Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
| Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
| Forming Structure |
Guiding Column |
| Base Frame |
Steel Welding |
| Driven System |
Chain,2 inches and 1.5 inches |
| Motor Power |
22kw |
| Change Sizes Power |
0.75KW*2 |
| Cutting Tolerance |
±2mm |
| Installation Dimension |
20~25M*2M |
| Machine Weight |
18 Tons |
| 5. |
Computer Box |
PLC |
Weikong |
| Button |
Emergency Stop |
| 6. |
Hydraulic |
Power of hydraulic |
11KW |
| Cooling system |
Fan |
| Capacity of box |
300L |
| 7. |
Paint |
Base Paint |
Anti-rust |
| Surface Paint |
Blue + Black |
| 8. |
Others |
Electric motor overloads protection |
| Short circuit protection |
| 380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
Our heavy-duty automatic adjustable hat purlin roll forming machine includes a full line setup: decoiler, roll forming, hydraulic system, and cutting mechanism.
Servo motor driven to easily change different sizes:
The PLC control system allows for fast and easy size adjustments, enhancing operational efficiency.
Cutting System:
The multi-size cutting blade requires no adjustments when the machine changes size, ensuring a smooth transition.
Blade Material: Cr12mov with hard treatment for durability and precision.
Sophisticated PLC Control System
Automatically manage production quantity and cutting length with exceptional precision and ease.
Simply input the production data (batch size, pieces, length, etc.) on the intuitive touch screen, and let the machine handle the rest seamlessly.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand) |
| Inverter |
Siemens (German brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period extends for18 months from the date the client receives the machine.
During the first 24 months, we offer free replacement parts shipped via courier service to clients.
2. We provide lifetime technical support for all our machines.
3. For an additional fee, our skilled technicians can travel to your location for on-site installation and training of your personnel.
Terms Of Trade:
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
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