Light Keel Ceiling Profile Top Channel Forming Furring Channel Manufacturing Line Roller

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine is an epitome of cutting-edge technology. This fully automated, high-speed production marvel is built to last. Featuring a robust casting frame and double bearings at each station, it guarantees unparalleled stability and performance. The latest PLC design maximizes workspace efficiency, making it the premier choice for modern manufacturing environments.

Customizable design that supports GI thickness of 0.4mm, widely used across various markets. Each machine is rigorously tested with a full coil prior to shipment, ensuring consistent quality and reliability.

Equipped with a 3M Automatic Receive Table, this machine significantly enhances production efficiency while reducing labor costs.

Choose the cassette design with one main table and a swift-change full set of rollers to cut costs and boost operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Situated at the machine's main entrance, the feeding guide device ensures precise positioning of raw materials as they enter the roll forming system. Adjustable through a manual screw mechanism for independent width adjustments.

 

Rolling Forming SystemForming Mold:Crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,achieving a hardness of HRC60-62,then precision-ground on a CNC lathe foroptimal performance.
Hole and the end face. Precision-machined roller surface using a CNC lathe
Shafts Material:Manufactured from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a thickness of 0.04mm,
with a mirror finish for increased durability and rust resistance.0.04mmsurface with mirror treatment for extended life and anti-rust properties
Main Motor and14Reducerspower the system, comprising approximately12 steps
to form.Main Motor =5.5KW

 

with frequency speed control.
Casting Frame
The casting frame is the machine's backbone, fortified with double bearings at each station for maximum stability and power. Each station is numbered for straightforward roller adjustments and customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW servo motor,

offering enhanced speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports weights up to 3T.

 

The hydraulic pump enables automatic cutting,

powered by a 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an18-monthwarranty starting from the date of machine receipt.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts to ensure your operations run smoothly and efficiently. Enjoy peace of mind knowing that our top-tier support keeps your machinery at peak performance, minimizing downtime and maximizing productivity.
2. Comprehensive, lifelong technical support for our machinery, guaranteeing uninterrupted productivity for your business. Our unwavering commitment ensures that you'll always have expert guidance and swift solutions, keeping your operations seamless and efficient.
3. On-Site Assistance: Our highly skilled technicians are at your service, providing on-site installation and training for a nominal fee. This ensures your team is fully equipped and proficient, leading to optimal utilization of our cutting-edge machinery and enhanced operational success.

Terms of Trade: Offering industry-leading conditions to facilitate smooth transactions and foster long-lasting partnerships. Our terms are designed to support your business needs and drive mutual growth.

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style: Engineered for safety and efficiency, our packing methods are tailored to secure your products during transit. Expect pristine delivery with packaging designed to protect and preserve the integrity of your purchase.

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.