Efficient Gypsum Board Forming Machine for Rapid Production

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Transmission Method: Electric
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine offers fully automatic, high-speed continuous production. Built with a robust casting frame and equipped with double bearings for each station, it ensures stable and powerful operation. The latest PLC design saves workspace, enhancing efficiency.

Our customizable design supports a GI thickness of 0.4mm, commonly used in the market. Each machine is rigorously tested with a full coil before shipping to ensure reliability.
 

The 3M Automatic Receive Table significantly boosts production efficiency and reduces labor costs.
 

Opt for the cassette design, featuring one main table and a quick-change full set of rollers. This design is cost-effective for our valued customers.
 

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Located at the main entrance, the feeding guide device ensures raw materials enter the machine correctly. The guiding position is adjustable via a manual screw mechanism, with an independently adjustable feeding guide width.

 

Rolling Forming SystemForming Mold:Cr12molding steel, vacuum quenched toHRC60-62°, then precision-ground on the inner
hole and the end face. Machining roller surfaces with a CNC lathe.
Shafts Material:40Crsteel, CNC lathed, heat-treated, and hard chrome coated
with a 0.04mmthickness. The surface is mirror-treated for longevity and anti-rust properties.
Main Motor and14reducers combination drive, approximately12-stepforming process.
Main Motor =5.5KW,with frequency speed control.

 

Casting Frame
We use a casting frame for the main structure and double bearings for each station, ensuring stable and powerful operation.
Each station is numbered, simplifying roller adjustments during after-sales service.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for servo motor

This feature enhances machine working speed significantly.

 

Heavy Quality Manual Decoiler: 1 Set

Weight Support: 3T

 

The hydraulic pump controls cutting during automatic operation.

Power: 4KW

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We provide an18month warranty period starting from the date of machine receipt.
Throughout this 18-month period, any essential replacement parts will be provided free of charge, ensuring uninterrupted operation.
2. Comprehensive technical support for the entire lifespan of our machinery, guaranteeing smooth and efficient productivity.
3. On-site Assistance: Our seasoned technicians are ready to offer on-site installation and training services at a nominal fee.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.