Light Keel Ceiling Profile Top Channel Forming Gypsum Board Furring Machine Steel

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine stands as a pinnacle of modern engineering, boasting a fully automatic, high-speed production capability. This powerhouse machine is constructed with a sturdy casting frame and features double bearings at each station to ensure unrivaled stability and efficiency. The cutting-edge PLC design streamlines workspace operations, making this machine an essential asset for contemporary manufacturers.

Our machine supports a customizable design, accommodating GI thickness of 0.4mm, a standard widely accepted in the industry. Every unit is subjected to extensive testing with a full coil before dispatch, ensuring peak performance upon delivery.

Equipped with a 3M Automatic Receive Table, this machine remarkably increases production efficiency while simultaneously reducing labor costs.

Consider the cassette design, which includes one main table and a fast-change full set of rollers, to cut costs and enhance operational adaptability.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Positioned at the primary entrance, the feeding guide device ensures that raw materials are accurately aligned as they enter the roll forming system. Its manual screw mechanism allows for precise, independent width adjustments.

 

Rolling Forming SystemForming Mold:Manufactured from Cr12 molding steel and subjected to vacuum quenching heat treatment,achieving a hardness of HRC60-62,subsequently precision-ground on a CNC lathe foroptimal functionality.
Hole and the end face. The roller surface is precision-machined with a CNC lathe to ensure accuracy.
Shafts Material:Crafted from high-strength 40Cr steel, these shafts are processed on CNC lathes, heat-treated, and coated with a robust layer of hard chrome,achieving a thickness of 0.04mm,
with a mirror finish that enhances durability and provides rust resistance.0.04mmsurface with mirror treatment for extended life and anti-rust properties.
Main Motor and14Reducerscombination powers the system, comprising approximately12 stages
to form.Main Motor =5.5KW

 

with frequency speed control for precise operation.
Casting Frame
The casting frame is the backbone of the machine, augmented with double bearings at each station to ensure stability and power. Each station is meticulously numbered for effortless roller adjustment and customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: A 2.3KW servo motor,

providing enhanced speed and operational efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports a maximum weight of up to 3T, ensuring robust performance.

 

The hydraulic pump facilitates automatic cutting,

powered by a 4KW gear pump for consistent, reliable operation.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We provide an18-monthOur warranty begins from the exact date you receive your machine, ensuring peace of mind from day one.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts, ensuring your operations run smoothly and efficiently without any additional costs.
2. Comprehensive, lifelong technical support for our machinery, guaranteeing uninterrupted productivity and peace of mind for your business.
3. On-Site Assistance: Our highly skilled technicians are at your service, providing on-site installation and training for a nominal fee, ensuring your team is fully equipped and proficient.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.