Interchangeable Steel Structure Automatic C Z Purlin Roll Forming Machine with Precision

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-CZ
• Certification: CE, ISO9001
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Size: C80-300/Z120-300
• Raw Material Thickness: 1.5mm-3.0mm
• Shaft Material: 45#Steel with Heat Treatment
• Cutting Blade: Cr12MOV After Heat Treatment
• Control System: Computer Control
• PLC Brand: Siemens
• Encoder: Omron
• Yield Strength: 235/345MPa
• Roller Material: Gcr15 with Heat Treatment
• Screen: Touch Screen
• Transport Package: Machine Wrapped with Waterproof Cloth
• Specification: 40 feet
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 1150.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 30000.000kg

Product Description

Introducing the Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine, a marvel of modern engineering crafted for unmatched precision and efficiency.

Presenting our Heavy-Duty Quality C Z Purlin Machine, engineered to perfection with a robust 48mm roll station frame. It boasts a 10mm steel plate welding bottom structure and a 30mm steel plate for the bottom table, each component precision CNC-machined for flawless accuracy. The machine's advanced pre-cutting system automatically cuts the coil upon order completion, optimizing material usage seamlessly.

Our state-of-the-art 7 Units Automatic Change System offers interchangeable C&Z settings, along with feeder width and height adjustments, delivering unparalleled versatility and efficiency.

Advantages:
1. Effortless PLC Control - Adjust sizes with ease, featuring a minimal learning curve and reduced labor costs. Seamlessly produce a variety of purlin sizes without the need for manual roller or spacer changes.

2. Superior Forming Strength - Guarantees impeccable shape consistency with pre-strengthening capabilities.

3. Seamless Size Adjustments - Infinite size cutter allows effortless size changes with just a few spins.

4. User-Friendly Operation - Designed for minimal maintenance and long-term efficiency.

5. Material Savings - The pre-cut system ensures zero material waste.

6. Quick C/Z Interchange - Effortlessly switch between C and Z purlins with a single button press.

Material Specifications
Lip(A): 15±1mm
Height(B): C25-80±2mm
Web(H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345Mpa
Available Sizes:

Technical Data:

No.	Item		Parameter
1.		Material Thickness	1.5-3.0mm
		Product Size	Width :75-300 mm Height : 40 - 100mm
2.	De-coiler Specs	Type	Electric Cantilever type
		Max. Capacity	5Tons
		Coil ID	480-520mm
		Max. Coil OD	≤1000mm
		Max. Coil Width	≤300mm
3.	Flattening system	Thickness of frame	30mm
		Diameter of shaft	80mm
		Shaft No.	Down 4+Up 3
		Material of shaft	45#steel,with hard treatment HRC56 and chrome coating
		Diameter of feeder Coil shaft	100mm
		Feeder coil shaft No.	2
		Material of feeder coil shaft	45#steel,with hard treatment HRC56 and chrome coating
4.	Machine Specs	Forming Speed	10-25m/min
		Forming Stations	18 Stations
		Roller Material	Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
		Shaft Material	45#steel,with hard treatment HB210-230 and chrome coating
		Diameter of shaft	Main shaft is 90mm, change size shaft is 75mm
		Forming Structure	Guiding Column
		Base Frame	Steel Welding
		Driven System	Chain,2 inches and 1.5 inches
		Motor Power	37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
		Change Sizes Power	0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
		Cutting Tolerance	±2mm
		Installation Dimension	20~25M*2M
		Machine Weight	15 Tons
5.	Computer Box	PLC	Weikong
		Button	Emergency Stop
6.	Hydraulic	Power of hydraulic	11KW
		Cooling system	Fan
		Capacity of box	300L
7.	Paint	Base Paint	Anti-rust
		Surface Paint	Blue + Black
8.	Others	Electric motor overloads protection
		Short circuit protection
		380V/50HZ/3Phase

 

Operational Workflow:

Electric Decoiler > Pre-cutting System > Flattening System > Roll Forming Machine > Punching Hole System > Automatic Cutting Machine > Computer Control System > Product Receive Table

Machine Components Overview:

Pre-cutting, Feeding, and Leveling Device:

Shaft Diameter: 80mm

Number of Shafts: 9

 

Hydraulic Pre-Cutting & Punching Device

Unified Hydraulic System for Pre-punching and Pre-cutting
Servo Motor: 37KW
Punching and Cutting Tool Material: Mold Steel Cr12MoV, Heat Treated
1-cylinder Hole Punching System for Web and Flange

 

Main Machine Specifications

Body Frame: Constructed from H450 type steel with precise welding
Side Wall Thickness: Q235 t30mm
Rollers: Crafted from GCr15/Cr12 steel, CNC Lathed and Heat Treated for durability
Shaft Diameter: ф90, Precision Machined
Gear/Sprocket Driving Mechanism: Approximately 21-step Forming Process
Main Motor: 37KW with Frequency Speed Control for optimal performance
Speed Reducer Motor: Hydraulic Motor for seamless operation
Size Changing Motor: 6 units for automatic width, height, and lip adjustments, precisely controlled by PLC Programming

 

Post Hydraulic Cutting Device

Post-Cut Mechanism: Stop-to-Cut, innovative double-blade design to prevent blanking
Hydraulic Motor: Our machine boasts a powerful 11KW hydraulic motor, seamlessly integrated with the Pre-Punching Device to share a hydraulic station, ensuring efficiency and synchronization.
Cutting Tool Material: Engineered for excellence, the cutting tool is forged from Cr12MoV and undergoes meticulous heat treatment to achieve an extraordinary HRC58-62 degree hardness, guaranteeing outstanding durability and unmatched precision.
Cutting Process Power: At the heart of the cutting process, the main engine hydraulic station provides unwavering robust performance, ensuring reliability and consistency with every cut.

 

Sophisticated PLC Control System: Our advanced PLC control system ensures exceptional operational precision and efficiency, elevating your production line to new heights.
Automated Precision: Effortlessly manage cutting length and quantity with unmatched precision and ease, thanks to our fully automated control system.
Intuitive Operation: Simply enter your production data (batch size, piece count, length, etc.) on the intuitive touch screen interface, and let the machine flawlessly handle the entire production process.

Combined With	PLC, Inverter, Touch Screen, Encoder, etc
PLC	Siemens (German brand)
Inverter	Siemens (German brand)
7-Inch Color Touch Screen	Siemens (German brand)
Encoder	Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay	Siemens(German brand)
Air Switch	LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V

 

Comprehensive After-Sale Service: Our commitment to customer satisfaction extends beyond the sale, offering unparalleled support and service.

Warranty Period: We offer a robust warranty period that covers18months from the date the client receives the machine, ensuring peace of mind and reliability.
Free Replacement Parts: For the first 24 months, we provide complimentary replacement parts, swiftly delivered via courier to ensure minimal downtime.
Lifetime Technical Support: Enjoy lifetime technical support for all our machines, ensuring continuous operation and optimal performance.
On-Site Installation and Training: For an additional fee, our expert technicians can be dispatched to your location to install the machine and provide comprehensive training for your personnel.

Terms Of Trade: We adhere to fair and transparent trading terms, ensuring a smooth and trustworthy transaction.

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style: Our packaging is designed to provide maximum protection during transit, ensuring your machine arrives in perfect condition.

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

 

Our Advantages