Heavy Duty C Channel Roll Forming Machine with Automatic Change Feature

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-CZ
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Size: C80-300/Z120-300
• Raw Material Thickness: 1.5mm-3.0mm
• Shaft Material: 45#Steel with Heat Treatment
• Cutting Blade: Cr12MOV After Heat Treatment
• Control System: Computer Control
• PLC Brand: Siemens
• Encoder: Omron
• Yield Strength: 235/345MPa
• Roller Material: Gcr15 with Heat Treatment
• Screen: Touch Screen
• Transport Package: Machine Wrapped with Waterproof Cloth
• Specification: 40 feet
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 1150.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 30000.000kg

Product Description

Revolutionary Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine

Our Heavy Duty Quality C Z Purlin Machine boasts a robust 48mm roll station frame, enhanced by a 10mm steel plate welded bottom structure, and a 30mm steel plate for the bottom table. Precision CNC machining processes the surface. With its pre-cutting feature, once an order is complete, the automatic cutting coil ensures material efficiency.
 

State-of-the-Art 7 Units Automatic Change System, encompassing interchangeable C&Z, feeder, width, and height adjustments.

Unmatched Advantages:
1. PLC-Controlled Size Adjustments: Effortless Access, Easy to Master, and Cost-Efficient. Produce various sizes without manually changing rollers or spacers.

2. Superior Forming with Pre-Strengthening ensures flawless shape retention.

3. Versatile Infinite Size Cutter allows quick size changes with minimal effort.

4. User-Friendly Operation coupled with Low Maintenance Costs.

5. Material Efficiency with Pre-Cut System.

6. Seamless C/Z Interchange with a Single Button press.

Top-Grade Material Specifications:
Lip (A): 15±1mm
Height (B): C25-80±2mm
Web (H/C): C50-250±2mm
Applicable Material: Premium Galvanized Sheet (GI) With Yield Strength:234-345Mpa
Available Sizes:
 

Comprehensive Technical Data:

No.	Item		Parameter
1.		Material Thickness	1.5-3.0mm
		Product Size	Width :75-300 mm Height : 40 - 100mm
2.	De-coiler Specs	Type	Electric Cantilever type
		Max. Capacity	5Tons
		Coil ID	480-520mm
		Max. Coil OD	≤1000mm
		Max. Coil Width	≤300mm
3.	Flattening system	Thickness of frame	30mm
		Diameter of shaft	80mm
		Shaft No.	Down 4+Up 3
		Material of shaft	45#steel,with hard treatment HRC56 and chrome coating
		Diameter of feeder Coil shaft	100mm
		Feeder coil shaft No.	2
		Material of feeder coil shaft	45#steel,with hard treatment HRC56 and chrome coating
4.	Machine Specs	Forming Speed	10-25m/min
		Forming Stations	18 Stations
		Roller Material	Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
		Shaft Material	45#steel,with hard treatment HB210-230 and chrome coating
		Diameter of shaft	Main shaft is 90mm, change size shaft is 75mm
		Forming Structure	Guiding Column
		Base Frame	Steel Welding
		Driven System	Chain,2 inches and 1.5 inches
		Motor Power	37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
		Change Sizes Power	0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
		Cutting Tolerance	±2mm
		Installation Dimension	20~25M*2M
		Machine Weight	15 Tons
5.	Computer Box	PLC	Weikong
		Button	Emergency Stop
6.	Hydraulic	Power of hydraulic	11KW
		Cooling system	Fan
		Capacity of box	300L
7.	Paint	Base Paint	Anti-rust
		Surface Paint	Blue + Black
8.	Others	Electric motor overloads protection
		Short circuit protection
		380V/50HZ/3Phase

 

Efficient Working Flow:

Electric Decoiler----Pre-Cutting System---Flattening System---Roll Forming Machine----Punching Hole System----Automatic Cutting Machine-----Computer Control System-----Product Receive Table
 

Integrated Machine Components:

Pre-Cutting--Feeding and Leveling DeviceSpecifications:

Diameter of Shaft: 80mm

Number of Shafts: 9

 

Advanced Hydraulic Pre-Cutting & Punching Device

Pre-Punching and Pre-Cutting utilizing the same hydraulic system
Servo Motor: 37KW
Punching and Cutting Tool Material: Mold Steel Cr12MoV, Heat Treated for longevity
1-Cylinder Hole Punching System designed for both web and flange applications

 

Main Machine Configuration:

Body Frame constructed from H450 type steel, expertly welded
Side Wall Thickness: Q235 t30mm
Rollers crafted from GCr15/Cr12 steel, CNC machined, and heat-treated for durability
Shafts Diameter: ф90, Precision Machined
Gear/Sprocket Driving System with approximately 21-step forming process
Main Motor: 37KW with Frequency Speed Control
Speed Reducer Motor: Hydraulic Motor
Automated Size Changing Motor: 6pcs (Auto adjust width, height, and lip) governed by a sophisticated PLC Program

 

Post Hydraulic Cutting Device:

Post to Cut, Stop to Cut, featuring a two-piece cutting blade design eliminating blanking
Hydraulic Motor: 11KW, shares a hydraulic station with the Hydraulic Pre-Punching Device.
Cutting tool material: Cr12MoV, with advanced heat treatment achieving HRC58-62 degree hardness
The cutting power is efficiently provided by the robust main engine hydraulic station

 

State-of-the-art PLC Control System for optimal performance
Automatically control the quantity and cutting length with precision
Easily input production data (batch size, pcs, length, etc.) on the user-friendly touch screen for seamless automatic production
 

Combined With	PLC, Inverter, Touch Screen, Encoder, etc
PLC	Siemens (German brand)
Inverter	Siemens (German brand)
7-Inch Color Touch Screen	Siemens (German brand)
Encoder	Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay	Siemens(German brand)
Air Switch	LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V

 

Comprehensive After-Sale Service:

1. The warranty period is18 months after the client receives the machine, ensuring peace of mind.
Within the first 24 months, we will courier replacement parts to the client free of charge, ensuring uninterrupted productivity
2. We provide lifelong technical support for all our machines, ensuring your operations run smoothly
3. Our expert technicians can visit clients' factories to install and train workers at an additional cost, ensuring efficient usage

Flexible Terms Of Trade:
 

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Secure and professional packing style to ensure safe delivery and handling
 

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

 

Our Advantages