Gypsum Board Hat Profile Furring Channel Roll Forming Machine
Our Hat Profile Furring Channel Roll Forming Machine is a state-of-the-art, fully automatic, high-speed production marvel! Featuring a robust casting frame as its main structure and double bearings at each station, this machine ensures stable and powerful performance. The latest PLC design enhances workspace efficiency, making it an essential addition to your production line.
Customize your design with ease. Our machine handles GI thickness of 0.4mm, the most commonly used in the market. Each unit undergoes rigorous full coil testing before being shipped to our customers, ensuring top-notch quality.
The 3M Automatic Receive Table significantly boosts production efficiency and reduces labor costs, making your operations more streamlined and cost-effective.
Opt for the casette design, featuring one main table and quick-change full set of rollers, to save on costs without compromising on quality.
![Efficient Gypsum Board Furring Channel Steel Forming Machine Featuring 50 Diameter Shaft](//www.micstatic.com/athena/img/transparent.png)
Roll Forming Machine Components:
No. |
Name |
Qty |
1 |
De-coiler |
1 Set |
2 |
Main roll forming system |
1 Set |
3 |
Hydraulic pump system |
1 Set |
4 |
PLC control system |
1 Set |
5 |
Receive table |
1 Set |
Work Flow
Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack
No. |
Item |
Unit |
Parameter |
Remark |
1 |
Material |
Type |
|
PPGI, PPGL, GI, GL, PPAL |
As requirement |
Thickness of Material |
mm |
0.3-0.6mm |
As requirement |
2 |
Material Width |
mm |
Follow with design |
As requirement |
3 |
Production Speed |
m/min |
Common speed: 35m/min |
Adjustment |
High speed: 35-40m/min |
As requirement |
4 |
Effective Width of Product |
mm |
Follow with design |
According to drawings |
5 |
Roller Material |
|
45#, Cr12, GCr15, GCr12MoV |
As design |
6 |
Drive Type |
|
By Chain or Gear or Gearbox |
|
7 |
Motor Power |
kW |
5.5 |
As design |
8 |
Brand of Electric Control System |
|
Delta or Siemens |
Selectable |
9 |
Dimension ( L* W * H ) |
m |
5.5*1.2*1.5m |
Based on design |
10 |
Warranty |
Month |
15 |
Feeding Guide Device
The feeding guide device ensures raw materials are correctly positioned as they enter the machine. Both sides of the plate are guided into the machine, maintaining accurate alignment with the roll forming system. The guiding position is adjustable via a manual screw mechanism, allowing independent adjustment of feeding guide width.
Rolling Forming SystemForming Mold:Crafted from Cr12molding steel, and vacuum quenched toHRC60-62°. The inner hole and end face are precision-ground, ensuring optimal performance.
The precision-machined roller surface is crafted using a CNC lathe.
Shafts Material:40Crsteel, precision machined on CNC lathes, heat-treated, and hard chrome-coated
with a thickness of0.04mm.The surface undergoes mirror treatment for enhanced longevity and rust resistance.
Main Motor and14reducers combination drive the system, consisting of about12 stepsto complete the formation process.
Main Motor: 5.5KW, with frequency speed control for optimal performance.
Casting Frame
The casting frame forms the backbone of the roll forming machine, paired with double bearings at each station for unparalleled stability and power.
Each station is numbered for easy adjustment and customer guidance during after-sales service.
Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor
This feature enhances machine speed and efficiency.
Heavy Quality Manual Decoiler: 1 Set
Weight Capacity: 3T
The hydraulic pump autonomously controls cutting during operations.
Power: 4KW
Pump Type: Gear Pump
Comprehensive After-Sales Service
1. Warranty: We offer an
18month warranty period starting from the date of machine receipt.
Throughout this 18-month period, we guarantee that any required replacement parts will be supplied absolutely free of charge, ensuring the uninterrupted performance of your equipment.
2. Comprehensive Technical Support: Enjoy extensive technical support for the entire lifespan of our machinery, designed to ensure your operations run smoothly and efficiently.
3. On-site Assistance: Our highly skilled technicians are available to provide on-site installation and training services at an additional fee, ensuring your team can operate the machinery with utmost proficiency and confidence.
Terms of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |