Efficient Gypsum Board Furring Channel Steel Forming Machine Featuring 50 Diameter Shaft

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Transmission Method: Electric
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Our Hat Profile Furring Channel Roll Forming Machine is a state-of-the-art, fully automatic, high-speed production marvel! Featuring a robust casting frame as its main structure and double bearings at each station, this machine ensures stable and powerful performance. The latest PLC design enhances workspace efficiency, making it an essential addition to your production line.

Customize your design with ease. Our machine handles GI thickness of 0.4mm, the most commonly used in the market. Each unit undergoes rigorous full coil testing before being shipped to our customers, ensuring top-notch quality.
 

The 3M Automatic Receive Table significantly boosts production efficiency and reduces labor costs, making your operations more streamlined and cost-effective.
 

Opt for the casette design, featuring one main table and quick-change full set of rollers, to save on costs without compromising on quality.
 

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
The feeding guide device ensures raw materials are correctly positioned as they enter the machine. Both sides of the plate are guided into the machine, maintaining accurate alignment with the roll forming system. The guiding position is adjustable via a manual screw mechanism, allowing independent adjustment of feeding guide width.

 

Rolling Forming SystemForming Mold:Crafted from Cr12molding steel, and vacuum quenched toHRC60-62°. The inner hole and end face are precision-ground, ensuring optimal performance.
The precision-machined roller surface is crafted using a CNC lathe.
Shafts Material:40Crsteel, precision machined on CNC lathes, heat-treated, and hard chrome-coated
with a thickness of0.04mm.The surface undergoes mirror treatment for enhanced longevity and rust resistance.
Main Motor and14reducers combination drive the system, consisting of about12 stepsto complete the formation process.
Main Motor: 5.5KW, with frequency speed control for optimal performance.

 

Casting Frame
The casting frame forms the backbone of the roll forming machine, paired with double bearings at each station for unparalleled stability and power.
Each station is numbered for easy adjustment and customer guidance during after-sales service.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor

This feature enhances machine speed and efficiency.

 

Heavy Quality Manual Decoiler: 1 Set

Weight Capacity: 3T

 

The hydraulic pump autonomously controls cutting during operations.

Power: 4KW

Pump Type: Gear Pump

 

Comprehensive After-Sales Service

1. Warranty: We offer an18month warranty period starting from the date of machine receipt.
Throughout this 18-month period, we guarantee that any required replacement parts will be supplied absolutely free of charge, ensuring the uninterrupted performance of your equipment.
2. Comprehensive Technical Support: Enjoy extensive technical support for the entire lifespan of our machinery, designed to ensure your operations run smoothly and efficiently.
3. On-site Assistance: Our highly skilled technicians are available to provide on-site installation and training services at an additional fee, ensuring your team can operate the machinery with utmost proficiency and confidence.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.