State-of-the-Art Hat Purlin Steel Frame Roll Forming Machine
Introducing the Hat Purlin Steel Frame Roll Forming Machine, designed to produce 1.5-2.5mm steel profiles. Thanks to the advanced PLC control system, size adjustments are effortless, ensuring user-friendly operation.
We offer customized designs tailored to meet your specific requirements. Please provide your dimensions so we can furnish you with detailed information.
All machines undergo rigorous testing before shipment. We provide videos to our customers who are unable to visit our factory.
Unparalleled Advantages:
1. Effortless PLC Control - Seamlessly adjust sizes with minimal effort, reducing labor costs and eliminating the need for manual roller or spacer changes.
2. Superior Forming Strength - Ensures exceptional shape consistency with built-in pre-strengthening capabilities.
3. Seamless Size Adjustments - Infinite size cutter enables size changes with just a few rotations.
4. User-Friendly Operation - Designed for minimal maintenance, guaranteeing long-term efficiency.
5. Material Savings - The pre-cut system ensures zero material waste, enhancing cost efficiency.
Technical Data:
| No. |
Item |
Parameter |
| 1. |
|
Material Thickness |
1.5-2.5mm |
| Product Size |
Follow with your design |
| 2. |
De-coiler Specs |
Type |
Electric Cantilever type |
| Max. Capacity |
5Tons |
| Coil ID |
480-520mm |
| Max. Coil OD |
≤1000mm |
| Max. Coil Width |
≤300mm |
| 3. |
Flattening system |
Thickness of frame |
30mm |
| Diameter of shaft |
80mm |
| Shaft No. |
Down 4+Up 3 |
| Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| Diameter of feeder Coil shaft |
100mm |
| Feeder coil shaft No. |
2 |
| Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| 4. |
Machine Specs |
Forming Speed |
10-25m/min |
| Forming Stations |
18 Stations |
| Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
| Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
| Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
| Forming Structure |
Guiding Column |
| Base Frame |
Steel Welding |
| Driven System |
Chain,2 inches and 1.5 inches |
| Motor Power |
22kw |
| Change Sizes Power |
0.75KW*2 |
| Cutting Tolerance |
±2mm |
| Installation Dimension |
20~25M*2M |
| Machine Weight |
18 Tons |
| 5. |
Computer Box |
PLC |
Weikong |
| Button |
Emergency Stop |
| 6. |
Hydraulic |
Power of hydraulic |
11KW |
| Cooling system |
Fan |
| Capacity of box |
300L |
| 7. |
Paint |
Base Paint |
Anti-rust |
| Surface Paint |
Blue + Black |
| 8. |
Others |
Electric motor overloads protection |
| Short circuit protection |
| 380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Comprehensive Machine Components Overview:
This heavy-duty automatic adjustable hat purlin roll forming machine includes a complete line of decoiler, roll forming, hydraulic system, and cutting components.
Efficient Servo Motor Driven Size Adjustments:
The PLC control system allows quick and easy size adjustments, ensuring fast operation and effortless handling.
Advanced Cutting System:
The multi-size cutting blade does not require adjustments when changing machine sizes.
Blade Material: Crafted from Cr12mov with advanced hard treatment for durability.
Sophisticated PLC Control System
Automatically manage the quantity and cutting length with unparalleled precision and ease.
Simply input production data such as batch size, piece count, and length on the user-friendly touch screen, and let the machine handle the seamless production process.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand) |
| Inverter |
Siemens (German brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period spans18months from the date of machine receipt.
During the first 24 months, we provide free replacement parts delivered via courier service to clients.
2. Lifetime technical support is available for all our machines.
3. For an additional cost, our skilled technicians can be dispatched to install and train client personnel on-site.
Terms Of Trade:
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Robust Packing Style:
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
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