Advanced Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine is engineered to produce 1.5-2.5mm steel profiles. It features a PLC control system that allows effortless size adjustments, making it incredibly user-friendly.
We specialize in bespoke designs tailored to your specific requirements. Share your dimensions with us, and we will provide you with detailed information.
To assure quality, we rigorously test all machines before shipping. If you cannot visit our factory, we will send you a detailed video demonstration.
Unmatched Advantages:
1. Effortless PLC Control - Seamlessly adjust sizes with minimal effort, reducing the learning curve and labor costs. Transition between different purlin sizes without the need for manual roller or spacer changes.
2. Superior Forming Strength - Delivers flawless shape consistency with advanced pre-strengthening capabilities.
3. Seamless Size Adjustments - The infinite size cutter allows for quick and easy size changes with just a few spins.
4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term operational efficiency.
5. Material Savings - The pre-cut system ensures no material waste, optimizing resource utilization.
Detailed Technical Data:
| No. |
Item |
Parameter |
| 1. |
|
Material Thickness |
1.5-2.5mm |
| Product Size |
Follow with your design |
| 2. |
De-coiler Specs |
Type |
Electric Cantilever type |
| Max. Capacity |
5Tons |
| Coil ID |
480-520mm |
| Max. Coil OD |
≤1000mm |
| Max. Coil Width |
≤300mm |
| 3. |
Flattening system |
Thickness of frame |
30mm |
| Diameter of shaft |
80mm |
| Shaft No. |
Down 4+Up 3 |
| Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| Diameter of feeder Coil shaft |
100mm |
| Feeder coil shaft No. |
2 |
| Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| 4. |
Machine Specs |
Forming Speed |
10-25m/min |
| Forming Stations |
18 Stations |
| Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
| Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
| Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
| Forming Structure |
Guiding Column |
| Base Frame |
Steel Welding |
| Driven System |
Chain,2 inches and 1.5 inches |
| Motor Power |
22kw |
| Change Sizes Power |
0.75KW*2 |
| Cutting Tolerance |
±2mm |
| Installation Dimension |
20~25M*2M |
| Machine Weight |
18 Tons |
| 5. |
Computer Box |
PLC |
Weikong |
| Button |
Emergency Stop |
| 6. |
Hydraulic |
Power of hydraulic |
11KW |
| Cooling system |
Fan |
| Capacity of box |
300L |
| 7. |
Paint |
Base Paint |
Anti-rust |
| Surface Paint |
Blue + Black |
| 8. |
Others |
Electric motor overloads protection |
| Short circuit protection |
| 380V/50HZ/3Phase |
Operational Workflow Breakdown:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Comprehensive Machine Components Overview:
This heavy-duty, fully automated adjustable hat purlin roll forming machine includes a decoiler, roll forming unit, hydraulic system, and cutting mechanism.
Servo Motor Driven Size Adjustments:
The PLC control system facilitates fast and easy size adjustments, enhancing operational efficiency.
Innovative Cutting System:
The multi-size cutting blade eliminates the need for adjustments when changing sizes.
Blade Material: Cr12MoV with advanced hard treatment for durability.
Cutting-Edge PLC Control System:
Automatically manage production quantities and cutting lengths with precision and simplicity.
Input your production data (batch size, pieces, length, etc.) on the user-friendly touch screen, and let the machine handle the process seamlessly.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand) |
| Inverter |
Siemens (German brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
Unrivaled After-Sale Service:
1. Our standard warranty period is18 months from the date the client receives the machine.
During the initial 24-month period, we offer free replacement parts shipped via courier service to our clients.
2. We provide lifetime technical support for all our machines.
3. For an additional fee, our expert technicians can be dispatched to install and train your personnel on-site.
Terms of Trade:
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing and Shipping Style:
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
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