Light Gauge Framing Light Steel Keel Roof Roll Forming Machine in Botou
Introducing our state-of-the-art shape profile roll forming machine, designed for fully automatic and high-speed continuous production. Effortlessly switch between various sizes of Stud and Runner with a simple change of spacers, allowing you to produce a diverse range of products using the same set of forming rolls. This advanced functionality ensures maximum efficiency and versatility for your production line.
Our drywall stud and track roll forming machine is a comprehensive system featuring a manual decoiler, feeding guide unit, punching tool, roll forming unit, cutting unit, transmission unit, hydraulic unit, control unit, and run-out tables. The PLC control system ensures fully automated production, efficiently producing 4-6 metal C studs or U tracks from galvanized steel. Experience seamless and precise manufacturing with this highly capable machine.
Material
Effective width: Follow with design
Material Thickness:0.3-0.8mm
Applicable material: Galvanized Steel (GI), Hot Roll Steel (HRC), With yield strengthG235-390Mpa
Work Follow
Decoiler → Feeding Guide Device → Rolling Forming System → Hydraulic Not Stop Cutting And Punching Device → Exit Rack
With over 12 years of expertise in the roll forming machine sector, we are unwaveringly dedicated to continuous quality improvement. Our machines are engineered to perform exceptionally, enabling our customers to achieve greater profitability.
Feeding Guide Device
The feeding guide device at the main entrance of the machine during work. Raw materials on both sides of the plate enter into the machine via the guiding device, ensuring the raw materials and roll forming system maintain the correct position. The guiding position can be adjusted by a manual screw mechanism, and the feeding guide width can be adjusted independently.
Rolling Forming System
Forming mold:Cr12molding steel, through vacuum quenching heat treatment toHRC60-62°, then grinding the inner
hole and the end face. The precision machining roller surface with CNC lathe.
Shafts material:40Crsteel, CNC lathes, Heat Treatment, hard Chrome Coated.
With thickness0.04mm, surface with mirror treatment (for longer life and anti-rust).
Main motor and14reducers combination driving, about12-stepto form.
Main Motor =5.5KW, Frequency speed control.
Hydraulic Cutting And Punching Device
Cutter style: Non-stop cutting and punching.
The length of tolerance:±1.0mm (3m)
Cutter motor: Hydraulic
Servo motor power:4KW + 2.3KW.
Choose the innovative cassette design, which includes one main table and a quick-change full set of rollers, to save costs and increase operational flexibility.
Heavy-quality manual decoiler: 1 Set
Weight support: 3T
No. |
Item |
Unit |
|
|
High Speed Stud And Track Roll Forming Machine |
1. |
Material Of Processing |
|
Galvanized Steel |
2. |
Feed coil Thickness |
mm |
0.2-0.25 |
3. |
Y.S |
M pa |
300 - 650 |
4. |
Solid Shaft Material |
|
High Grade, 45# Steel, Quenching & Tempering treatment |
5. |
Shaft Diameter |
mm |
40 |
6. |
Roll Station |
No. |
12 |
7. |
Rolling material |
|
Cr12 |
8. |
Treatment of roller |
mm |
Hard chromize coated 0.05 - 0.08 |
9. |
Line Speed |
m/min |
15-25 |
10. |
Drive Type of Roll Forming Machine |
|
Chain |
11. |
Power of Main Motor |
kw |
4+2.3 |
Cutting Machine |
12. |
Type |
|
PLC controlled Hydraulic Cutting |
13. |
Thickness capacity |
mm |
0.2-0.25 |
14. |
Width capacity |
mm |
As drawing |
15. |
Cutting blade steel grade |
|
Cr12, quenching |
16. |
Hardness |
|
58-62 HRC |
17. |
Cutting tolerance |
mm |
+/- 1 |
18. |
Cutting blade number |
Pieces |
2 |
Control Unit |
19. |
Type |
|
PLC controlled |
20. |
PLC brand |
|
Xinjie |
21. |
Hydraulic system power |
kw |
4 |
22. |
Dimension Of Machine |
m |
7.8*1.2*1.4 |
23. |
Weight |
kgs |
3200 |
24. |
Working area |
m |
12-3 |
25. |
Voltage |
|
380V,50HZ,3Phase |
Equipped with a state-of-the-art 3M Automatic Receive Table, this machine significantly enhances production efficiency while reducing labor costs.
Choose the innovative cassette design, which includes one main table and a quick-change full set of rollers, to save costs and increase operational flexibility.
Comprehensive After-Sale Service: We are deeply committed to your long-term success. Our after-sale service ensures that you receive the support and assistance you need to keep your operations running at peak efficiency.
1. Warranty: We offer an industry-leading warranty to protect your investment.
18-month Warranty: Enjoy peace of mind with our extensive 18-month warranty.This warranty starts from the date of machine receipt, ensuring your investment is protected and you receive the support you need when you need it most.
Experience unparalleled peace of mind with our generous 18-month free replacement parts service. This exceptional offer keeps your operations running smoothly, minimizing downtime and maximizing productivity, ensuring that your investment is always protected.
2. Lifelong Technical Support: Benefit from our comprehensive, lifelong technical support for our machinery. This ongoing commitment ensures your business remains productive and efficient, with expert assistance always available.
3. On-Site Assistance: Our highly trained technicians are on hand to provide comprehensive on-site installation and training services for a nominal fee. This exceptional support ensures your team is thoroughly equipped and confident in operating our advanced machinery, maximizing your productivity and efficiency.
Terms of Trade: We are committed to maintaining the highest standards of clarity and transparency in every business transaction, giving you complete confidence and peace of mind with each deal.
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style: Utilizing our secure and robust packaging methods, we guarantee the safe and intact delivery of your machinery. Ensuring it arrives in pristine condition, ready for immediate deployment and use.
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |