High Speed Hat Omega Stud and Track Cold Roll Forming Machine

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-CU
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 11
• Diameter of Shaft: 50
• Power: 15.8kw
• Coil Thickness: 0.3-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Delta
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 650.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3000.000kg

Product Description

 

Product Description

 

High Speed Hat Omega Stud and Track Cold Roll Forming Machine

This shape profile roll forming machine is fully automatic and high speed producing continuously, one set of forming rolls can produce various sizes of Stud and Runner just by simply and easily changing the spacers, this enables the production of different sizes products on the same rollers.

A drywall stud and track roll forming machine usually consists of manual decoiler, a feeding guide unit, a punching tool, a roll forming unit, a cutting unit, a transmission unit, a hydraulic unit, a control unit, and run-out tables. Under PLC control system, this drywall stud and track roll forming machine fully automatically produces 4-6 metal c studs or u tracks out of galvanized steel.
 

Material
Effective width:Follow with design
Material Thickness:0.3-0.8mm
Applicable material:Galvanized Steel(GI),Hot Roll Steel(HRC),With yield strength G235-390Mpa

Work Follow
Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Not Stop Cutting And Punching Device→ Exit Rack

Machine Components

Manual Decoiler(Double Coil):One Set
Un-powered, Manually control steel coil inner bore shrinkage and stop
Max Feeding width: 500mm,coil ID range ф460-520mm
Capacity:Max 3 Tons*1
 

o.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-1.0mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:   0-15m/min	Adjustment
				High speed: 20-30m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5-15kW	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	10.5*1.45*1.5m	Based on design
10	Warranty		Month	15

Detailed Photos

 

   

               Feeding Guide Device

The feeding guide device at the main entrance of the machine during work,Raw materials on both sides of the plate the enter into the machine by the guiding device,make the raw materials and roll forming system to maintain the correct position.The guiding position can be adjusted by the manual screw mechanism,and the feeding guide width can be adjusted independently

              Rolling Forming System

Forming mold: Cr12 molding steel, through vacuum quenching heat treatment to HRC60-62 °then grinding the inner
Hole and the end face. The precision machining roller surface with CNC lathe
Shafts material:40Cr steel,CNC lathes,Heat Treatment,hard Chrome Coated
With thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust)
Main motor and 14 reducers combination driving,about 11-step to form
Main Motor =5.5KW,Frequency speed control

 

 Hydraulic Cutting And Punching Device

Cutter stype:Not stop cutting and punching
The length of tolerance:±1.0mm(3m)
Cutter motor:Hydraulic
Servo motor power:4KW+2.3kw

 Operation Panel

Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, 10 Inch Touch Screen, Encoder, etc

 

Hydraulic Oil Pump

Hydraulic oil pump with fan cooling system

Power:4kw+4kw

Gear pump 

 

Heavy quality maual decoiler:1 Set

Weight support:3T

 

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