Gypsum Board Hat Profile Furring Channel Roll Forming Machine
The Hat Profile Furring Channel Roll Forming Machine is a state-of-the-art, fully automatic, high-speed marvel of production engineering. Built with a robust casting frame and equipped with double bearings at each station, it ensures stable and powerful operation. The latest PLC design optimizes workspace efficiency, making it an unparalleled choice for modern manufacturing.
Featuring a customizable design, this machine supports GI thickness of 0.4mm, widely used in the market. Each unit undergoes rigorous testing with a full coil before shipment to ensure peak performance for our customers.
Equipped with a 3M Automatic Receive Table, this machine significantly boosts production efficiency while reducing labor costs.
Opt for the cassette design with one main table and a fast-change full set of rollers. This innovative feature saves costs and enhances operational flexibility.
Roll Forming Machine Components:
No. |
Name |
Qty |
1 |
De-coiler |
1 Set |
2 |
Main roll forming system |
1 Set |
3 |
Hydraulic pump system |
1 Set |
4 |
PLC control system |
1 Set |
5 |
Receive table |
1 Set |
Work Flow
Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack
No. |
Item |
Unit |
Parameter |
Remark |
1 |
Material |
Type |
|
PPGI, PPGL, GI, GL, PPAL |
As requirement |
Thickness of Material |
mm |
0.3-0.6mm |
As requirement |
2 |
Material Width |
mm |
Follow with design |
As requirement |
3 |
Production Speed |
m/min |
Common speed: 35m/min |
Adjustment |
High speed: 35-40m/min |
As requirement |
4 |
Effective Width of Product |
mm |
Follow with design |
According to drawings |
5 |
Roller Material |
|
45#, Cr12, GCr15, GCr12MoV |
As design |
6 |
Drive Type |
|
By Chain or Gear or Gearbox |
|
7 |
Motor Power |
kW |
5.5 |
As design |
8 |
Brand of Electric Control System |
|
Delta or Siemens |
Selectable |
9 |
Dimension ( L* W * H ) |
m |
5.5*1.2*1.5m |
Based on design |
10 |
Warranty |
Month |
15 |
Feeding Guide Device
Located at the main entrance, the feeding guide device ensures raw materials are accurately positioned as they enter the roll forming system. Adjustable via a manual screw mechanism, it allows for precise width adjustments.
Rolling Forming SystemForming Mold:Crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,reaching an impressive hardness of HRC60-62,then precision ground on a CNC lathefor unmatched performance.
Hole and the end face. The precision machining roller surface with CNC lathe
Shafts Material:Made from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a 0.04mm thickness
with a mirror finish for superior durability and rust resistance.0.04mm,surface with mirror treatment (for longer life and anti-rust)
Main Motor and14Reducerscombination drive the system, comprising about12 steps
to form.Main Motor =5.5KW
with frequency speed control.
Casting Frame
The casting frame serves as the primary structure, enhanced with double bearings at each station for remarkable stability and power. Each station is uniquely numbered for easy roller adjustment and exceptional customer support.
Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,
offering enhanced speed and efficiency.
Heavy-Duty Manual Decoiler: 1 Set
Supports up to 3T in weight.
The hydraulic pump controls automatic cutting,
powered by a 4KW gear pump.
Pump Type: Gear Pump
Comprehensive After-Sale Service
1. Warranty: We offer an
18-monthYour warranty begins on the precise day you receive your machine, ensuring immediate coverage and peace of mind.
For an impressive period of 18 months, we offer complimentary replacement parts, ensuring your operations continue seamlessly and efficiently.
2. Enjoy comprehensive, lifelong technical support for our machinery, guaranteeing that your business experiences uninterrupted productivity.
3. On-Site Assistance: Our highly skilled technicians are available to provide on-site installation and training for a nominal fee, ensuring your team is fully equipped and operational.
Terms of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |