Steel Furring Channel Equipment Omega Profile Roof Ceiling Steel Structure Forming Technology

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Experience unparalleled precision with our Hat Profile Furring Channel Roll Forming Machine. This cutting-edge, fully automatic, high-speed production marvel is engineered with a durable casting frame and double bearings at each station, ensuring stable and robust operation. The advanced PLC design enhances workspace efficiency, making it the premier choice for contemporary manufacturing environments.

Tailored to meet your specific needs, this machine supports a GI thickness of 0.4mm, a standard widely adopted in the market. Each unit is subjected to comprehensive testing with a full coil, guaranteeing quality and reliability before reaching our valued customers.

With the integration of a 3M Automatic Receive Table, this machine not only amplifies production efficiency but also significantly reduces labor costs, optimizing your operational workflow.

Enhance your production capabilities with our innovative cassette design, featuring a main table and a quick-change set of rollers. This design reduces costs while offering exceptional operational flexibility.

Comprehensive Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Optimized Work Flow

Decoiler → Feeding Guide Device → Roll Forming System → Hydraulic Non-Stop Cutting and Punching Device → Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Efficient Feeding Guide Device
Strategically positioned at the main entrance, the feeding guide device ensures precise alignment of raw materials as they enter the roll forming system. It is manually adjustable, allowing for independent width modifications to suit various requirements.

 

Advanced Rolling Forming SystemPremium Forming Mold:Constructed from Cr12 molding steel and subjected to vacuum quenching heat treatment,achieving an impressive hardness of HRC60-62,and then precision-ground on a CNC lathe forsuperior performance.
CNC precision-machined roller surfaces ensure
High-Quality Shafts Material:Manufactured from high-strength 40Cr steel, our shafts undergo CNC lathe processing, heat treatment, and are coated with hard chrome,resulting in a thickness of 0.04mm
and a mirror finish for exceptional durability and rust resistance.0.04mm coating, mirror-finished surface for longevity and anti-rust protection
Main Motor and14Reducersdrive the system, consisting of approximately12 stages
to achieve the final form.Main Motor =5.5KW

 

with adjustable frequency speed control for versatile operations.
Durable Casting Frame
Our casting frame, the core structure of the machine, is fortified with double bearings at each station for unparalleled stability and power. Numbered stations facilitate easy roller adjustments and provide superior customer support.

 

Servo Motor Driven Non-Stop Cutting
Powerful 2.3KW servo motor,

delivering enhanced speed and operational efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Capable of supporting up to 3T in weight.

 

Automatic cutting is managed by a hydraulic pump,

driven by a robust 4KW gear pump.

Hydraulic Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: Enjoy an18-month, hassle-free warranty period, ensuring peace of mind with every purchase.Warranty: Enjoy peace of mind with our warranty starting from the date of machine receipt.
Extended Coverage: For an impressive duration of 18 months, we proudly offer complimentary replacement parts to ensure your operations run smoothly and efficiently.
2. Lifelong Technical Support: Benefit from comprehensive, lifelong technical support for our machinery, guaranteeing uninterrupted productivity for your business.
3. On-Site Assistance: Our highly skilled technicians are at your service, providing on-site installation and training for a nominal fee, ensuring your team is fully equipped for optimal performance.

Terms of Trade: Ensuring transparent and fair trading conditions for your convenience.

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style: Designed for maximum protection and ease of transport, ensuring your equipment arrives in perfect condition.

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.