Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine is designed to produce 1.5-2.5mm steel profiles. With its state-of-the-art PLC, size adjustments are a breeze, ensuring effortless operation.
We tailor our designs to meet your specific needs. Send us your dimensions, and we will provide you with detailed information and customized solutions.
Before shipping, we rigorously test all machines and provide videos for customers who cannot visit our factory in person.
Advantages:
1. Effortless PLC Control - Easily adjust sizes with minimal learning required, slashing labor costs. Swiftly produce various purlin sizes without manual roller or spacer changes.
2. Superior Forming Strength - Guarantees perfect shape consistency with built-in pre-strengthening capabilities.
3. Seamless Size Adjustments - The infinite size cutter allows changes with just a few spins, eliminating downtime.
4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term operational efficiency.
5. Material Savings - The pre-cut system eliminates waste, maximizing material utilization.
Technical Data:
| No. |
Item |
Parameter |
| 1. |
|
Material Thickness |
1.5-2.5mm |
| Product Size |
Follow with your design |
| 2. |
De-coiler Specs |
Type |
Electric Cantilever type |
| Max. Capacity |
5Tons |
| Coil ID |
480-520mm |
| Max. Coil OD |
≤1000mm |
| Max. Coil Width |
≤300mm |
| 3. |
Flattening system |
Thickness of frame |
30mm |
| Diameter of shaft |
80mm |
| Shaft No. |
Down 4+Up 3 |
| Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| Diameter of feeder Coil shaft |
100mm |
| Feeder coil shaft No. |
2 |
| Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| 4. |
Machine Specs |
Forming Speed |
10-25m/min |
| Forming Stations |
18 Stations |
| Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
| Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
| Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
| Forming Structure |
Guiding Column |
| Base Frame |
Steel Welding |
| Driven System |
Chain,2 inches and 1.5 inches |
| Motor Power |
22kw |
| Change Sizes Power |
0.75KW*2 |
| Cutting Tolerance |
±2mm |
| Installation Dimension |
20~25M*2M |
| Machine Weight |
18 Tons |
| 5. |
Computer Box |
PLC |
Weikong |
| Button |
Emergency Stop |
| 6. |
Hydraulic |
Power of hydraulic |
11KW |
| Cooling system |
Fan |
| Capacity of box |
300L |
| 7. |
Paint |
Base Paint |
Anti-rust |
| Surface Paint |
Blue + Black |
| 8. |
Others |
Electric motor overloads protection |
| Short circuit protection |
| 380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
Our heavy-duty automatic adjustable hat purlin roll forming machine includes a full line setup: decoiler, roll forming, hydraulic system, and cutting mechanisms.
Servo motor driven to facilitate quick size changes:
Equipped with a PLC control system for rapid size adjustments, ensuring swift and easy operation.
Cutting system:
The multi-size cutting blade requires no adjustments during size changes, enhancing efficiency.
Blade Material: Crafted from Cr12mov with hard treatment for durability.
Sophisticated PLC Control System
Automatically manages quantity and cutting length with high precision and user-friendly operation.
Simply input your production data (batch size, pieces, length, etc.) on the intuitive touch screen, and the machine handles the rest seamlessly.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand) |
| Inverter |
Siemens (German brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period is18 months from the date you receive the machine.
Within the first 24 months, we offer free replacement parts delivered via courier service.
2. Lifetime technical support is available for all our machines.
3. For an additional fee, our expert technicians can provide on-site installation and training.
Terms Of Trade:
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
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