Metal Furring Channel Maker Omega Profile Roof Ceiling Steel Structure Forming Solution

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Introducing the Hat Profile Furring Channel Roll Forming Machine, a cutting-edge, fully automatic, high-speed production marvel. Engineered with a robust casting frame and featuring double bearings at each station, the machine guarantees stable and powerful operation. Its advanced PLC design optimizes workspace efficiency, making it an indispensable asset for modern manufacturing.

Our machine boasts a customizable design, supporting GI thickness of 0.4mm, a widely used specification in the market. Each unit undergoes rigorous testing with a full coil to ensure impeccable performance before shipment.

Equipped with a state-of-the-art 3M Automatic Receive Table, this machine significantly enhances production efficiency while reducing labor costs.

Select the cassette design, featuring one main table and a quick-change full set of rollers, to save costs and boost operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Positioned at the main entrance of the machine, the feeding guide device ensures raw materials are precisely aligned as they enter the roll forming system. Adjustable via a manual screw mechanism, it allows for independent width modifications.

 

Rolling Forming SystemForming Mold:Constructed from Cr12 molding steel, subjected to vacuum quenching heat treatment,achieving an impressive hardness of HRC60-62,and precision-ground on a CNC lathe forunmatched performance.
Hole and the end face. The precision-machined roller surface with CNC lathe
Shafts Material:Crafted from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and finished with a hard chrome coating,achieving a thickness of 0.04mm
with a mirror finish for enhanced durability and rust resistance.0.04mmsurface with mirror treatment for extended life and anti-rust properties
Main Motor and14Reducerscombination drives the system, comprising approximately12 steps
to form.Main Motor: 5.5KW

 

with frequency speed control.
Casting Frame
The casting frame serves as the primary structure, fortified with double bearings at each station for enhanced stability and power. Each station is clearly numbered for straightforward roller adjustment and superior customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,

delivering improved speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports a substantial weight capacity of up to 3T.

 

The hydraulic pump manages automatic cutting,

powered by a formidable 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We provide an18-monthwarranty starting from the date of machine receipt.
Experience peace of mind with our extensive 18-month free replacement parts service. This remarkable offer ensures your operations remain seamless and efficient, minimizing downtime and maximizing productivity.
2. Benefit from our comprehensive, lifelong technical support for our machinery. This ongoing commitment guarantees your business stays productive and efficient, with expert assistance always at your fingertips.
3. On-Site Assistance: Our expert technicians are available to provide on-site installation and training for a nominal fee. This ensures your team is fully prepared and equipped to operate our machinery with utmost confidence and proficiency.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.