Gypsum Board Hat Profile Furring Channel Roll Forming Machine
Introducing the Hat Profile Furring Channel Roll Forming Machine, a cutting-edge, fully automatic, high-speed production marvel. Engineered with a robust casting frame and featuring double bearings at each station, the machine guarantees stable and powerful operation. Its advanced PLC design optimizes workspace efficiency, making it an indispensable asset for modern manufacturing.
Our machine boasts a customizable design, supporting GI thickness of 0.4mm, a widely used specification in the market. Each unit undergoes rigorous testing with a full coil to ensure impeccable performance before shipment.
Equipped with a state-of-the-art 3M Automatic Receive Table, this machine significantly enhances production efficiency while reducing labor costs.
Select the cassette design, featuring one main table and a quick-change full set of rollers, to save costs and boost operational flexibility.
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Roll Forming Machine Components:
No. |
Name |
Qty |
1 |
De-coiler |
1 Set |
2 |
Main roll forming system |
1 Set |
3 |
Hydraulic pump system |
1 Set |
4 |
PLC control system |
1 Set |
5 |
Receive table |
1 Set |
Work Flow
Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack
No. |
Item |
Unit |
Parameter |
Remark |
1 |
Material |
Type |
|
PPGI, PPGL, GI, GL, PPAL |
As requirement |
Thickness of Material |
mm |
0.3-0.6mm |
As requirement |
2 |
Material Width |
mm |
Follow with design |
As requirement |
3 |
Production Speed |
m/min |
Common speed: 35m/min |
Adjustment |
High speed: 35-40m/min |
As requirement |
4 |
Effective Width of Product |
mm |
Follow with design |
According to drawings |
5 |
Roller Material |
|
45#, Cr12, GCr15, GCr12MoV |
As design |
6 |
Drive Type |
|
By Chain or Gear or Gearbox |
|
7 |
Motor Power |
kW |
5.5 |
As design |
8 |
Brand of Electric Control System |
|
Delta or Siemens |
Selectable |
9 |
Dimension ( L* W * H ) |
m |
5.5*1.2*1.5m |
Based on design |
10 |
Warranty |
Month |
15 |
Feeding Guide Device
Positioned at the main entrance of the machine, the feeding guide device ensures raw materials are precisely aligned as they enter the roll forming system. Adjustable via a manual screw mechanism, it allows for independent width modifications.
Rolling Forming SystemForming Mold:Constructed from Cr12 molding steel, subjected to vacuum quenching heat treatment,achieving an impressive hardness of HRC60-62,and precision-ground on a CNC lathe forunmatched performance.
Hole and the end face. The precision-machined roller surface with CNC lathe
Shafts Material:Crafted from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and finished with a hard chrome coating,achieving a thickness of 0.04mm
with a mirror finish for enhanced durability and rust resistance.0.04mmsurface with mirror treatment for extended life and anti-rust properties
Main Motor and14Reducerscombination drives the system, comprising approximately12 steps
to form.Main Motor: 5.5KW
with frequency speed control.
Casting Frame
The casting frame serves as the primary structure, fortified with double bearings at each station for enhanced stability and power. Each station is clearly numbered for straightforward roller adjustment and superior customer support.
Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,
delivering improved speed and efficiency.
Heavy-Duty Manual Decoiler: 1 Set
Supports a substantial weight capacity of up to 3T.
The hydraulic pump manages automatic cutting,
powered by a formidable 4KW gear pump.
Pump Type: Gear Pump
Comprehensive After-Sale Service
1. Warranty: We provide an
18-monthwarranty starting from the date of machine receipt.
Experience peace of mind with our extensive 18-month free replacement parts service. This remarkable offer ensures your operations remain seamless and efficient, minimizing downtime and maximizing productivity.
2. Benefit from our comprehensive, lifelong technical support for our machinery. This ongoing commitment guarantees your business stays productive and efficient, with expert assistance always at your fingertips.
3. On-Site Assistance: Our expert technicians are available to provide on-site installation and training for a nominal fee. This ensures your team is fully prepared and equipped to operate our machinery with utmost confidence and proficiency.
Terms of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |