Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine is engineered to produce steel profiles with thicknesses ranging from 1.5mm to 2.5mm. With its state-of-the-art PLC system, adjusting sizes is a breeze, making operation exceptionally straightforward.
We specialize in custom designs tailored to your specific requirements. Please share your size specifications with us, and we'll provide you with detailed information promptly.
Every machine undergoes rigorous testing before shipment. If visiting our factory isn't feasible, we send comprehensive test videos to ensure your confidence in our product.
Advantages:
1. Effortless PLC Control - Easily adjust sizes with minimal effort, ensuring a quick learning curve and reduced labor costs. Seamlessly produce various purlin sizes without the need for manual roller or spacer changes.
2. Superior Forming Strength - Guarantees impeccable shape consistency thanks to pre-strengthening capabilities.
3. Seamless Size Adjustments - An infinite size cutter allows for simple size changes with just a few rotations.
4. User-Friendly Operation - Designed for minimal maintenance while maintaining long-term efficiency.
5. Material Savings - Our pre-cut system ensures zero material waste.
Technical Data:
No. |
Item |
Parameter |
1. |
|
Material Thickness |
1.5-2.5mm |
Product Size |
Follow with your design |
2. |
De-coiler Specs |
Type |
Electric Cantilever type |
Max. Capacity |
5Tons |
Coil ID |
480-520mm |
Max. Coil OD |
≤1000mm |
Max. Coil Width |
≤300mm |
3. |
Flattening system |
Thickness of frame |
30mm |
Diameter of shaft |
80mm |
Shaft No. |
Down 4+Up 3 |
Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
Diameter of feeder Coil shaft |
100mm |
Feeder coil shaft No. |
2 |
Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
4. |
Machine Specs |
Forming Speed |
10-25m/min |
Forming Stations |
18 Stations |
Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
Forming Structure |
Guiding Column |
Base Frame |
Steel Welding |
Driven System |
Chain,2 inches and 1.5 inches |
Motor Power |
22kw |
Change Sizes Power |
0.75KW*2 |
Cutting Tolerance |
±2mm |
Installation Dimension |
20~25M*2M |
Machine Weight |
18 Tons |
5. |
Computer Box |
PLC |
Weikong |
Button |
Emergency Stop |
6. |
Hydraulic |
Power of hydraulic |
11KW |
Cooling system |
Fan |
Capacity of box |
300L |
7. |
Paint |
Base Paint |
Anti-rust |
Surface Paint |
Blue + Black |
8. |
Others |
Electric motor overloads protection |
Short circuit protection |
380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
This heavy-duty, fully automatic adjustable hat purlin roll forming machine includes all necessary components: decoiler, roll forming unit, hydraulic system, and a cutting mechanism.
Servo Motor Driven for Size Adjustments:
The PLC control system enables rapid and easy adjustments for different sizes.
Cutting System:
The multi-size cutting blade requires no adjustments when switching machine sizes.
Blade Material: Cr12mov with advanced hard treatment.
Sophisticated PLC Control System
Effortlessly manage quantity and cutting length with superb accuracy.
Simply enter your production data-batch size, pieces, length, etc.-on the intuitive touch screen, and let the machine handle the rest seamlessly.
Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
PLC |
Siemens (German brand) |
Inverter |
Siemens (German brand) |
7-Inch Color Touch Screen |
Siemens (German brand) |
Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
Thermal Relay |
Siemens(German brand) |
Air Switch |
LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period lasts18 months from the date the client receives the machine.
During the first 24 months, we offer free replacement parts delivered via courier service to clients.
2. Lifetime technical support is available for all our machines.
3. For an additional fee, our skilled technicians can be dispatched for on-site installation and training.
Terms Of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |