Interchangeable Steel Structure System: Automatic C Z Purlin Roll Forming Machine

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-CZ
• Certification: CE, ISO9001
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Size: C80-300/Z120-300
• Raw Material Thickness: 1.5mm-3.0mm
• Shaft Material: 45#Steel with Heat Treatment
• Cutting Blade: Cr12MOV After Heat Treatment
• Control System: Computer Control
• PLC Brand: Siemens
• Encoder: Omron
• Yield Strength: 235/345MPa
• Roller Material: Gcr15 with Heat Treatment
• Screen: Touch Screen
• Transport Package: Machine Wrapped with Waterproof Cloth
• Specification: 40 feet
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 1150.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 30000.000kg

Product Description

Introducing the Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine, a marvel of engineering designed for precision and efficiency.

Presenting our Heavy-Duty Quality C Z Purlin Machine featuring a robust 48mm roll station frame. Constructed with a 10mm steel plate welding bottom structure and a 30mm steel plate for the bottom table, each component is CNC-machined for unparalleled precision. The machine integrates a pre-cutting system that automatically cuts the coil upon order completion, ensuring optimal material usage.

Our state-of-the-art 7 Units Automatic Change System encompasses interchangeable C&Z settings, feeder width, and height adjustments to deliver unmatched versatility.

Advantages:
1. Effortless PLC Control - Adjust sizes with ease, minimal learning curve, and reduced labor costs. Produce various purlin sizes seamlessly without manual roller or spacer changes.

2. Superior Forming Strength - Ensures impeccable shape consistency with pre-strengthening capabilities.

3. Seamless Size Adjustments - Infinite size cutter allows size changes with just a few spins.

4. User-Friendly Operation - Minimal maintenance for long-term efficiency.

5. Material Savings - Pre-cut system ensures no material waste.

6. Quick C/Z Interchange - Switch between C and Z purlins effortlessly with a single button.

Material Specifications
Lip(A): 15±1mm
Height(B): C25-80±2mm
Web(H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345Mpa
Available Sizes:

Technical Data:

No.	Item		Parameter
1.		Material Thickness	1.5-3.0mm
		Product Size	Width :75-300 mm Height : 40 - 100mm
2.	De-coiler Specs	Type	Electric Cantilever type
		Max. Capacity	5Tons
		Coil ID	480-520mm
		Max. Coil OD	≤1000mm
		Max. Coil Width	≤300mm
3.	Flattening system	Thickness of frame	30mm
		Diameter of shaft	80mm
		Shaft No.	Down 4+Up 3
		Material of shaft	45#steel,with hard treatment HRC56 and chrome coating
		Diameter of feeder Coil shaft	100mm
		Feeder coil shaft No.	2
		Material of feeder coil shaft	45#steel,with hard treatment HRC56 and chrome coating
4.	Machine Specs	Forming Speed	10-25m/min
		Forming Stations	18 Stations
		Roller Material	Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
		Shaft Material	45#steel,with hard treatment HB210-230 and chrome coating
		Diameter of shaft	Main shaft is 90mm, change size shaft is 75mm
		Forming Structure	Guiding Column
		Base Frame	Steel Welding
		Driven System	Chain,2 inches and 1.5 inches
		Motor Power	37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
		Change Sizes Power	0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
		Cutting Tolerance	±2mm
		Installation Dimension	20~25M*2M
		Machine Weight	15 Tons
5.	Computer Box	PLC	Weikong
		Button	Emergency Stop
6.	Hydraulic	Power of hydraulic	11KW
		Cooling system	Fan
		Capacity of box	300L
7.	Paint	Base Paint	Anti-rust
		Surface Paint	Blue + Black
8.	Others	Electric motor overloads protection
		Short circuit protection
		380V/50HZ/3Phase

 

Operational Workflow:

Electric Decoiler > Pre-cutting System > Flattening System > Roll Forming Machine > Punching Hole System > Automatic Cutting Machine > Computer Control System > Product Receive Table

Machine Components Overview:

Pre-cutting, Feeding, and Leveling Device:

Shaft Diameter: 80mm

Number of Shafts: 9

 

Hydraulic Pre-Cutting & Punching Device

Unified Hydraulic System for Pre-punching and Pre-cutting
Servo Motor: 37KW
Punching and Cutting Tool Material: Mold Steel Cr12MoV, Heat Treated
1-cylinder Hole Punching System for Web and Flange

 

Main Machine Specifications

Body Frame: Constructed from H450 type steel with welding
Side Wall Thickness: Q235 t30mm
Rollers: Manufactured from GCr15/Cr12 steel, CNC Lathed, Heat Treated
Shaft Diameter: ф90, Precision Machined
Gear/Sprocket Driving Mechanism: Approximately 21-step Forming Process
Main Motor: 37KW with Frequency Speed Control
Speed Reducer Motor: Hydraulic Motor
Size Changing Motor: 6 units for auto width, height, and lip adjustments, governed by PLC Programming

 

Post Hydraulic Cutting Device

Post-Cut Mechanism: Stop-to-Cut, double-blade design to prevent blanking
Hydraulic Motor: 11KW - This robust motor shares its hydraulic station with the Pre-Punching Device, offering unparalleled efficiency and power.
Cutting Tool Material: Crafted from Cr12MoV and expertly heat-treated to achieve a remarkable hardness of HRC58-62, guaranteeing superior durability and cutting precision.
Main Engine Hydraulic Station: Engineered to power the cutting process with unmatched robustness and reliability, ensuring seamless operation.

 

Sophisticated PLC Control System: Engineered to provide precise control and exceptional performance.
Automated Precision: Effortlessly manage the quantity and cutting length with high precision and ease, optimizing your production process.
User-Friendly Touch Screen: Input production data (batch size, pieces, length, etc.), and let the machine handle the production process seamlessly and efficiently.

Combined With	PLC, Inverter, Touch Screen, Encoder, etc
PLC	Siemens (German brand)
Inverter	Siemens (German brand)
7-Inch Color Touch Screen	Siemens (German brand)
Encoder	Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay	Siemens(German brand)
Air Switch	LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V

 

Comprehensive After-Sale Service: We are committed to ensuring your continuous satisfaction and optimal machine performance.

1. Warranty Period: Our warranty period extends18months from the date the client receives the machine, guaranteeing peace of mind and reliable service.
First 24 Months: During this period, we provide free replacement parts delivered via courier service to clients, ensuring minimal downtime.
2. Lifetime Technical Support: Available for all our machines, ensuring you always have the assistance you need.
3. On-Site Installation and Training: For an additional cost, our skilled technicians can be dispatched to install and train client personnel, ensuring proper operation and maintenance.

Terms Of Trade: We adhere to transparent and fair trading terms, ensuring a smooth transaction process.

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style: Our meticulous packing style guarantees safe and secure delivery of your machine.

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

 

Our Advantages