High-Quality Steel Profiles Machine Omega Profile Roof Ceiling Steel Structure Forming Kit

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Introducing the Hat Profile Furring Channel Roll Forming Machine-a cutting-edge, fully automatic, high-speed production marvel. Constructed with a robust casting frame and double bearings at each station, it guarantees unparalleled stability and power. The latest PLC design optimizes workspace efficiency, making it the premier choice for contemporary manufacturing needs.

Customizable design supporting GI thickness of 0.4mm, widely utilized in the market. Stringent testing is conducted with a full coil before each machine is dispatched to customers, ensuring optimal performance.

Equipped with a 3M Automatic Receive Table, this machine significantly enhances production efficiency while reducing labor costs.

Choose the cassette design featuring one main table and a quick-change full set of rollers for cost savings and increased operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Positioned at the main entrance, the feeding guide device ensures raw materials are properly aligned as they enter the roll forming system. Adjustable via a manual screw mechanism, it allows for precise, independent width adjustments.

 

Rolling Forming SystemForming Mold:Crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,reaching a hardness level of HRC60-62,then precision-ground on a CNC lathe formaximum performance.
The precision-machined roller surface with CNC lathe ensures
Shafts Material:Made from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a coating thickness of 0.04mm
with a mirror finish for prolonged durability and rust resistance.0.04mmmirror-finished surface for extended life and anti-rust properties.
Main Motor and14Reducerscombination drives the system, incorporating approximately12 steps
to form.Main Motor =5.5KW

 

with frequency speed control for versatile performance.
Casting Frame
The casting frame, serving as the primary structure, is fortified with double bearings at each station to ensure stability and power. Each station is clearly numbered for ease of roller adjustment and customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW servo motor,

delivering enhanced speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports weights up to 3T.

 

The hydraulic pump facilitates automatic cutting,

powered by a 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We provide an18-monthThe warranty period begins on the date you receive the machine, ensuring immediate coverage.
For a remarkable duration of 18 months, we offer complimentary replacement parts, guaranteeing that your operations remain smooth and efficient without interruption.
2. Comprehensive lifelong technical support for our machinery, ensuring your business enjoys uninterrupted productivity and peace of mind.
3. On-Site Assistance: Rely on our highly skilled technicians for on-site installation and training at a nominal fee, ensuring your team is fully equipped and confident in operating the machinery.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.