Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine is designed to produce 1.5-2.5mm steel profiles. This state-of-the-art machine offers effortless size adjustments via PLC control, ensuring user-friendly operation.
Our design experts customize each machine to meet your specific requirements. Please provide your desired dimensions, and we will offer detailed information tailored to your needs.
We conduct thorough testing on all machines before shipment and provide video demonstrations for clients unable to visit our factory.
Advantages:
1. Effortless PLC Control - Easily adjust sizes with minimal effort, ensuring a quick learning curve and reduced labor costs. Seamlessly produce various purlin sizes without manual roller or spacer changes.
2. Superior Forming Strength - Maintains impeccable shape consistency with advanced pre-strengthening capabilities.
3. Seamless Size Adjustments - The infinite size cutter allows for quick size changes with just a few spins.
4. User-Friendly Operation - Enjoy minimal maintenance and long-term efficiency.
5. Material Savings - The pre-cut system ensures zero material waste.
Technical Data:
| No. |
Item |
Parameter |
| 1. |
|
Material Thickness |
1.5-2.5mm |
| Product Size |
Follow with your design |
| 2. |
De-coiler Specs |
Type |
Electric Cantilever type |
| Max. Capacity |
5Tons |
| Coil ID |
480-520mm |
| Max. Coil OD |
≤1000mm |
| Max. Coil Width |
≤300mm |
| 3. |
Flattening system |
Thickness of frame |
30mm |
| Diameter of shaft |
80mm |
| Shaft No. |
Down 4+Up 3 |
| Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| Diameter of feeder Coil shaft |
100mm |
| Feeder coil shaft No. |
2 |
| Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| 4. |
Machine Specs |
Forming Speed |
10-25m/min |
| Forming Stations |
18 Stations |
| Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
| Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
| Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
| Forming Structure |
Guiding Column |
| Base Frame |
Steel Welding |
| Driven System |
Chain,2 inches and 1.5 inches |
| Motor Power |
22kw |
| Change Sizes Power |
0.75KW*2 |
| Cutting Tolerance |
±2mm |
| Installation Dimension |
20~25M*2M |
| Machine Weight |
18 Tons |
| 5. |
Computer Box |
PLC |
Weikong |
| Button |
Emergency Stop |
| 6. |
Hydraulic |
Power of hydraulic |
11KW |
| Cooling system |
Fan |
| Capacity of box |
300L |
| 7. |
Paint |
Base Paint |
Anti-rust |
| Surface Paint |
Blue + Black |
| 8. |
Others |
Electric motor overloads protection |
| Short circuit protection |
| 380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
This heavy-duty automatic adjustable hat purlin roll forming machine includes a full production line with decoiler, roll forming, hydraulic, and cutting capabilities.
Servo motor driven system for size adjustments:
The PLC control system allows for rapid size adjustments and easy operation.
Cutting System:
The multi-size cutting blade requires no adjustments when changing sizes.
Blade Material: Cr12mov with enhanced hard treatment for durability.
Sophisticated PLC Control System
Easily manage quantity and cutting length with unmatched precision and simplicity.
Simply input production data (batch size, pieces, length, etc.) via the user-friendly touch screen, and let the machine handle the production process seamlessly.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand) |
| Inverter |
Siemens (German brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period spans18 months from the date the client receives their machine.
During the first 24 months, we provide free replacement parts delivered via courier service to clients.
2. Lifetime technical support is available for all our machines.
3. For an additional cost, skilled technicians can be dispatched to install and train client personnel on-site.
Terms Of Trade:
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
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